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Integrating sustainability into production scheduling in hybrid flow-shop environments
Open accessAbstract
Global energy consumption is projected to grow by nearly 50% as of 2018, reaching a peak of 910.7 quadrillion BTU in 2050. The industrial sector accounts for the largest share of the energy consumed, making energy awareness on the shop floors imperative for promoting industrial sustainable development. Considering a growing awareness of the importance of sustainability, production planning and control require the incorporation of time-of-use electricity pricing models into scheduling problems for well-informed energy-saving decisions. Besides, modern manufacturing emphasizes the role of human factors in production processes. This study proposes a new approach for optimizing the hybrid flow-shop scheduling problems (HFSP) considering time-of-use electricity pricing, workers’ flexibility, and sequence-dependent setup time (SDST). Novelties of this study are twofold: to extend a new mathematical formulation and to develop an improved multi-objective optimization algorithm. Extensive numerical experiments are conducted to evaluate the performance of the developed solution method, the adjusted multi-objective genetic algorithm (AMOGA), comparing it with the state-of-the-art, i.e., strength Pareto evolutionary algorithm (SPEA2), and Pareto envelop-based selection algorithm (PESA2). It is shown that AMOGA performs better than the benchmarks considering the mean ideal distance, inverted generational distance, diversification, and quality metrics, providing more versatile and better solutions for production and energy efficiency.
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“Despite the lean manufacturing principles offered by TPS, challenges persist in implementing optimal scheduling in intricate and dynamic production settings, particularly within the realm of sustainable manufacturing [2].”
From Performance analysis of production scheduling in Toyota simulation (2025) · cites this paper as [2]
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Cited by
Sorted by citations
Performance analysis of production scheduling in Toyota simulation
Mangngenre, S., Indah, A. B., Syamsul, D., Arief, A., & Novawanda, O. (2025) · Acta Logistica · doi:10.22306/al.v12i1.592 · Cited by 1
“Additionally, works such as [2] demonstrate the effectiveness of Tabu Search in hybrid optimization methods, combining it with genetic algorithms for continuous production scheduling optimization in systems like Toyota Production Systems.”
Metadata
- Authors
- Mokhtari-Moghadam, A., Pourhejazy, P., & Gupta, D.
- Affiliations
- UiT The Arctic University of Norway (NO)
- Wichita State University (US)
- Corresponding author
- Pourhejazy, Pourya
- ORCID
- Pourhejazy, Pourya
- Venue
- Environmental Science and Pollution Research
- Published
- 2023-04-24
- ISSN
- 0944-1344 (ISSN-L)
- 1614-7499
- OpenAlex
- W4366816593
- Cited by
- 18
- References
- 0
- Citations by year
- 2026: 2 · 2025: 5 · 2024: 9 · 2023: 2
- FWCI
- 2.39
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Locations
- Environmental Science and Pollution Research (publishedVersion, cc-by)
- PubMed (publishedVersion)
- Holmes Museum Of Anthropology (Wichita State University) (submittedVersion)
- NORA - Norwegian Open Research Archives (submittedVersion, cc-by)
- Funders
- UiT The Arctic University of Norway
- Topics
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Scheduling and Optimization Algorithms
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Advanced Manufacturing and Logistics Optimization
- Social Sciences › Decision Sciences › Management Science and Operations Research › Healthcare Operations and Scheduling Optimization
- Keywords
- hybrid flow shop scheduling, sustainability, energy efficiency, time-of-use electricity pricing, worker flexibility, sequence-dependent setup times, multi-objective optimization, multi-objective genetic algorithm, production planning and control, industrial energy consumption
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