Cited by 122Advanced Welding Techniques AnalysisWelding Techniques and Residual StressesElectronic Packaging and Soldering Technologies

The DOI matches its Crossref record.

Impact of ultrasonic welding on multi-layered Al–Cu joint for electric vehicle battery applications: A layer-wise microstructural analysis

Dhara, Sisir, Das, Abhishek·2020·Materials Science and Engineering: A

Overview

The claims and statistics of this paper haven’t been checked yet.

Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.

A few free checks a day · papers already verified open instantly · results are public

Integrity signals

Registry

Crossref · 10.1016/j.msea.2020.139795

Cites

Statistics

Verification

Claims the paper makes

The claims and statistics of this paper haven’t been checked yet.

Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.

A few free checks a day · papers already verified open instantly · results are public

Claims other papers make about this one

Each is checked against this paper’s own text: does it say what the citing paper says it does?

  • Welded joints tend to experience different forms of failure due to complexity of environmental factors and static performance parameters during welding.

    “Welded joints tend to experience different forms of failure due to complexity of environmental factors and static performance parameters during welding13.”

    From Investigation of joint formation in aluminum wire and nickel-coated copper terminals using ultrasonic welding (2025) · cites this paper as [13]

    The Conclusions (section 5; page not specified) report different failure modes for under-weld, good-weld, and over-weld Al–Cu joints. The paper also examines how welding amplitude, pressure, and time affect joint strength, but the cited passages do not attribute the failures to environmental factors. Its findings are specific to the ultrasonic joints studied, rather than welded joints generally. (LLM, conf=0.88)

    Experimental — accuracy not yet measured

Self-check

Percentages, sums and reported differences re-computed from the paper’s own numbers.

The self-check needs the paper’s full text.

Citations

Cites

No references could be resolved yet.

Research works printed but not linked: 39

  1. Faria, 2012, A sustainability assessment of electric vehicles as a personal mobility system, Energy Convers. Manag., 61, 19, 10.1016/j.enconman.2012.02.023 · DOI
  2. Das, 2018, Joining technologies for automotive battery systems manufacturing, World Electr. Veh. J., 9, 22, 10.3390/wevj9020022 · DOI
  3. Wu, 2015, Microstructure, welding mechanism, and failure of Al/Cu ultrasonic welds, J. Manuf. Process., 20, 321, 10.1016/j.jmapro.2015.06.002 · DOI
  4. Das, 2019, “Comparison of tab-to-busbar ultrasonic joints for electric vehicle Li-ion battery applications, World Electr. Veh. J., 10, 55, 10.3390/wevj10030055 · DOI
  5. Das, 2019, Modelling and characterisation of ultrasonic joints for Li-ion batteries to evaluate the impact on electrical resistance and temperature raise, J. Energy Storage, 22, 239, 10.1016/j.est.2019.02.017 · DOI
  6. Shawn Lee, 2013, Characterization of joint quality in ultrasonic welding of battery tabs, J. Manuf. Sci. Eng., 135, 10.1115/1.4023364 · DOI
  7. Das, 2019, Weldability and shear strength feasibility study for automotive electric vehicle battery tab interconnects, J. Brazilian Soc. Mech. Sci. Eng., 41, 54, 10.1007/s40430-018-1542-5 · DOI
  8. Haddadi, 2016, Microstructure reaction control of dissimilar automotive aluminium to galvanized steel sheets ultrasonic spot welding, Mater. Sci. Eng., A, 678, 72, 10.1016/j.msea.2016.09.093 · DOI
  9. Zhang, 2016, Dissimilar ultrasonic spot welding of aerospace aluminum alloy AA2139 to titanium alloy TiAl6V4, J. Mater. Process. Technol., 231, 382, 10.1016/j.jmatprotec.2016.01.008 · DOI
  10. Zhao, 2013, “Effect of welding energy on interface zone of Al–Cu ultrasonic welded joint, Sci. Technol. Weld. Join., 18, 354, 10.1179/1362171813Y.0000000114 · DOI
  11. Macwan, 2015, Microstructure and mechanical properties of ultrasonic spot welded copper-to-magnesium alloy joints, Mater. Des., 84, 261, 10.1016/j.matdes.2015.06.104 · DOI
  12. Chen, 2009, Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel, Mater. Des., 30, 3913, 10.1016/j.matdes.2009.03.007 · DOI
  13. Dressler, 2009, Friction stir welding of titanium alloy TiAl6V4 to aluminium alloy AA2024-T3, Mater. Sci. Eng., A, 526, 113, 10.1016/j.msea.2009.07.006 · DOI
  14. Plaine, 2015, The optimization of friction spot welding process parameters in AA6181-T4 and Ti6Al4V dissimilar joints, Mater. Des., 83, 36, 10.1016/j.matdes.2015.05.082 · DOI
  15. Satpathy, 2017, Mechanical performance and metallurgical characterization of ultrasonically welded dissimilar joints, J. Manuf. Process., 25, 443, 10.1016/j.jmapro.2017.01.001 · DOI
  16. Shakil, 2014, Effect of ultrasonic welding parameters on microstructure and mechanical properties of dissimilar joints, Mater. Des., 55, 263, 10.1016/j.matdes.2013.09.074 · DOI
  17. Haddadi, 2016, The effect of interface reaction on vibration evolution and performance of aluminium to steel high power ultrasonic spot joints, Mater. Des., 89, 50, 10.1016/j.matdes.2015.09.121 · DOI
  18. P. Prangnell, F. Haddadi, and Y. C. Chen, “Ultrasonic spot welding of aluminium to steel for automotive applications—microstructure and optimisation,” Mater. Sci. Technol., vol. 27, no. 3, pp. 617–624, Mar. 2011. · DOI
  19. Annoni, 2011, “Ultrasonic metal welding of AA 6022‐T4 lap joints: Part I – technological characterisation and static mechanical behaviour, Sci. Technol. Weld. Join., 16, 107, 10.1179/1362171810Y.0000000014 · DOI
  20. Bakavos, 2010, Mechanisms of joint and microstructure formation in high power ultrasonic spot welding 6111 aluminium automotive sheet, Mater. Sci. Eng., A, 527, 6320, 10.1016/j.msea.2010.06.038 · DOI
  21. Macwan, 2016, Ultrasonic spot welding of rare-earth containing ZEK100 magnesium alloy to 5754 aluminum alloy, Mater. Sci. Eng., A, 666, 139, 10.1016/j.msea.2016.04.060 · DOI
  22. Panteli, 2012, The effect of high strain rate deformation on intermetallic reaction during ultrasonic welding aluminium to magnesium, Mater. Sci. Eng., A, 556, 31, 10.1016/j.msea.2012.06.055 · DOI
  23. Gencsoy, 1967, On some fundamental problems in ultrasonic welding of dissimilar metals: gencsoy, HT, Adams, JA and Shin S, Weld. J., 46, 145
  24. Matsuoka, 1994, Ultrasonic welding of ceramic/metal, J. Mater. Process. Technol., 47, 185, 10.1016/0924-0136(94)90094-9 · DOI
  25. Matsuoka, 2009, Direct welding of different metals used ultrasonic vibration, J. Mater. Process. Technol., 209, 954, 10.1016/j.jmatprotec.2008.03.006 · DOI
  26. Chen, 2012, HAZ development and accelerated post-weld natural ageing in ultrasonic spot welding aluminium 6111-T4 automotive sheet, Acta Mater., 60, 2816, 10.1016/j.actamat.2012.01.047 · DOI
  27. Kong, 2003, Characterisation of aluminium alloy 6061 for the ultrasonic consolidation process, Mater. Sci. Eng., A, 363, 99, 10.1016/S0921-5093(03)00590-2 · DOI
  28. Hu, 1996, Performance characteristics of resistance spot welds in the automotive industry: a structural point of view, Proc. IBEC, 96, 91
  29. Hetrick, 2009, Ultrasonic metal welding process robustness in aluminum automotive body construction applications, Weld. J., 88, 149
  30. Macwan, 2014, Ultrasonic spot welding of Al/Mg/Al tri-layered clad sheets, Mater. Des., 62, 344, 10.1016/j.matdes.2014.05.035 · DOI
  31. Balasundaram, 2014, Effect of zinc interlayer on ultrasonic spot welded aluminum-to-copper joints, Mater. Sci. Eng., A, 607, 277, 10.1016/j.msea.2014.03.135 · DOI
  32. Das, 2019, Process robustness and strength analysis of multi-layered dissimilar joints using ultrasonic metal welding, Int. J. Adv. Manuf. Technol., 101, 881, 10.1007/s00170-018-2936-3 · DOI
  33. Mirza, 2016, Effect of welding energy on microstructure and strength of ultrasonic spot welded dissimilar joints of aluminum to steel sheets, Mater. Sci. Eng., A, 668, 73, 10.1016/j.msea.2016.05.040 · DOI
  34. Mirza, 2017, Microstructure, tensile and fatigue properties of ultrasonic spot welded aluminum to galvanized high-strength-low-alloy and low-carbon steel sheets, Mater. Sci. Eng., A, 690, 323, 10.1016/j.msea.2017.03.023 · DOI
  35. Patel, 2013, Ultrasonic spot welded AZ31 magnesium alloy: microstructure, texture, and lap shear strength, Mater. Sci. Eng., A, 569, 78, 10.1016/j.msea.2013.01.042 · DOI
  36. Ni, 2016, Dissimilar joining of aluminum to copper using ultrasonic welding, Mater. Manuf. Process., 31, 2091, 10.1080/10426914.2016.1221101 · DOI
  37. Kim, 2011, Process robustness of single lap ultrasonic welding of thin, dissimilar materials, CIRP Ann., 60, 17, 10.1016/j.cirp.2011.03.016 · DOI
  38. Mohammed, 2019, Ultrasonic spot welding of 5182 aluminum alloy: evolution of microstructure and mechanical properties, Mater. Sci. Eng., A, 756, 417, 10.1016/j.msea.2019.04.059 · DOI
  39. Ma, 2006, “On the consideration of interactions between dislocations and grain boundaries in crystal plasticity finite element modeling – theory, experiments, and simulations, Acta Mater., 54, 2181, 10.1016/j.actamat.2006.01.004 · DOI

Cited by

Sorted by citations

Metadata

Authors
Dhara, S., & Das, A.
Affiliations
University of Warwick (GB)
Corresponding author
Das, Abhishek
Venue
Materials Science and Engineering: A
Publisher
Elsevier BV
Published
2020-07
Volume
791
Pages
139795
ISSN
0921-5093 (ISSN-L)
OpenAlex
W3036556394
Cited by
122
References
0
Citations by year
2026: 18 · 2025: 25 · 2024: 24 · 2023: 18 · 2022: 16 · 2021: 14 · 2020: 7
FWCI
6.76
Type
journal article
Language
en
Open access
closed
Locations
  • Materials Science and Engineering A (publishedVersion)
  • Warwick Research Archive Portal (University of Warwick) (acceptedVersion)
Funders
  • Research and Development Fund
  • University of Warwick
  • WMG Centre High Value Manufacturing (HVM) Catapult
Topics
  • Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
  • Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
  • Physical Sciences › Engineering › Electrical and Electronic Engineering › Electronic Packaging and Soldering Technologies
Keywords
ultrasonic welding, copper busbars, electric vehicle batteries, welding parameters, amplitude, welding pressure, welding time, microhardness, grain formation, recrystallization, solid-state joining, crystal orientation

About these checks

Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.

Statistics and arithmetic are recomputed, not judged.

Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.

What counts as a claim ›How we measure confidence ›How we check this ›

Are you an author, or do you see a problem with this page? Request a review