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Impact of ultrasonic welding on multi-layered Al–Cu joint for electric vehicle battery applications: A layer-wise microstructural analysis
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Welded joints tend to experience different forms of failure due to complexity of environmental factors and static performance parameters during welding.
“Welded joints tend to experience different forms of failure due to complexity of environmental factors and static performance parameters during welding13.”
From Investigation of joint formation in aluminum wire and nickel-coated copper terminals using ultrasonic welding (2025) · cites this paper as [13]
The Conclusions (section 5; page not specified) report different failure modes for under-weld, good-weld, and over-weld Al–Cu joints. The paper also examines how welding amplitude, pressure, and time affect joint strength, but the cited passages do not attribute the failures to environmental factors. Its findings are specific to the ultrasonic joints studied, rather than welded joints generally. (LLM, conf=0.88)
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Research works printed but not linked: 39
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Cited by
Sorted by citations
Microstructure and mechanical properties of ultrasonic welded copper to aluminum cables joints
CHENG, X.-M., YANG, K., LIU, S.-Z., JI, S.-L., & WANG, J. (2023) · Transactions of Nonferrous Metals Society of China · doi:10.1016/s1003-6326(23)66315-0 · Cited by 25
Zhang, H., Zhao, L., Abbas, Z., & Hong, W. (2025) · Scientific Reports · doi:10.1038/s41598-025-08477-2 · Cited by 7
“Dhara et al. introduced the impact of ultrasonic welding on multi-layered Al–Cu joint for electric vehicle battery applications 13 .”
Metadata
- Authors
- Dhara, S., & Das, A.
- Affiliations
- University of Warwick (GB)
- Corresponding author
- Das, Abhishek
- Venue
- Materials Science and Engineering: A
- Publisher
- Elsevier BV
- Published
- 2020-07
- Volume
- 791
- Pages
- 139795
- ISSN
- 0921-5093 (ISSN-L)
- OpenAlex
- W3036556394
- Cited by
- 122
- References
- 0
- Citations by year
- 2026: 18 · 2025: 25 · 2024: 24 · 2023: 18 · 2022: 16 · 2021: 14 · 2020: 7
- FWCI
- 6.76
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Materials Science and Engineering A (publishedVersion)
- Warwick Research Archive Portal (University of Warwick) (acceptedVersion)
- Funders
- Research and Development Fund
- University of Warwick
- WMG Centre High Value Manufacturing (HVM) Catapult
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Electronic Packaging and Soldering Technologies
- Keywords
- ultrasonic welding, copper busbars, electric vehicle batteries, welding parameters, amplitude, welding pressure, welding time, microhardness, grain formation, recrystallization, solid-state joining, crystal orientation
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