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Digital Twin: Applying emulation for machine reconditioning
Open accessAbstract
Old machine reconditioning projects extend the life length of machines with reduced investments, however they frequently involve complex challenges. Due to the lack of technical documentation and the fact that the machines are running in production, they can require a reverse engineering phase and extremely short commissioning times. Recently, emulation software has become a key tool to create Digital Twins and carry out virtual commissioning of new manufacturing systems, reducing the commissioning time and increasing its final quality. This paper presents an industrial application study in which an emulation model is used to support a reconditioning project and where the benefits gained in the working process are highlighted.
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“The main enabling technologies of the Industry 4.0 that characterise CPSs (such as Big Data and Cloud computing as support systems to read big sets of data from the field, store and analyse them [4,5] and Internet of Things (IoT) to remain connected and extract data) are also the basis for a new simulation approach”
From Review of digital twin applications in manufacturing (2019) · cites this paper as [5]
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“such as reconditioning of old machines [53]”
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“- 5) Other articles introduce the DT for 'Maintenance' purposes [48,54-59], such as reconditioning of old machines [53];”
From Review of digital twin applications in manufacturing (2019) · cites this paper as [53]
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References 11 · Cited by 127
Research works printed but not linked: 7
- Lins, 2017, A novel methodology for retrofitting CNC machines based on the context of industry 4.0, 2017 IEEE International Systems Engineering Symposium (ISSE), 1
- Stock, 2016, Opportunities of Sustainable Manufacturing in Industry 4.0, Procedia CIRP,, 40, 2016, 10.1016/j.procir.2016.01.129 · DOI
- Mathias, 2014, Automatic Model Generation for Virtual Commissioning based on Plant Engineering Data, IFAC Proceedings Volumes,, 47, 2014, 10.3182/20140824-6-ZA-1003.01512 · DOI
- Z. Liu, N. Suchold, C. Diedrich, Virtual Commissioning of Automated Systems, 2012. · DOI
- McGregor, 2002, The relationship between simulation and emulation, Proceedings of the Winter Simulation Conference, 1682, 1683, 10.1109/WSC.2002.1166451 · DOI
- Oppelt, 2014, Integrated virtual commissioning an essential activity in the automation engineering process: From virtual commissioning to simulation supported engineering, IECON Proceedings (Industrial Electronics Conference), Institute of Electrical and Electronics Engineers Inc., 2564
- Lee, 2014, Survey on the virtual commissioning of manufacturing systems, Journal of Computational Design and Engineering,, 1, 2014, 10.7315/JCDE.2014.021 · DOI
Metadata
- Authors
- Ayani, M., Ganebäck, M., & Ng, A. H. C.
- Affiliations
- University of Skövde (SE)
- Corresponding author
- Ayani, M.
- ORCID
- Ng, Amos H.C.
- Venue
- Procedia CIRP
- Publisher
- Elsevier BV
- Published
- 2018
- Volume
- 72
- Pages
- 243-248
- ISSN
- 2212-8271 (ISSN-L)
- OpenAlex
- W2810441060
- Cited by
- 127
- References
- 11
- Citations by year
- 2026: 6 · 2025: 10 · 2024: 18 · 2023: 23 · 2022: 21 · 2021: 18 · 2020: 18 · 2019: 12
- FWCI
- 9.95
- Type
- journal article
- Language
- en
- Open access
- diamond
- doi.org
- Licence
- Locations
- Procedia CIRP (publishedVersion, cc-by-nc-nd)
- University Library of Skövde (University of Skövde) (submittedVersion, other-oa)
- Topics
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Digital Transformation in Industry
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Flexible and Reconfigurable Manufacturing Systems
- Physical Sciences › Engineering › Control and Systems Engineering › Simulation and Modeling Applications
- Keywords
- digital twin, virtual commissioning, reverse engineering, technical documentation
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- Ayani, M., Ganebäck, M., & Ng, A. H. C. (2018). Digital Twin: Applying emulation for machine reconditioning. Procedia CIRP. https://doi.org/10.1016/j.procir.2018.03.139