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A parametric study on the mechanical properties of MIG and TIG welded dissimilar steel joints
Abstract
In the present day, the joining of dissimilar metals used in the same industry applications is of great interest. MIG and TIG welding processes are among the most common methods used to join dissimilar metals with high strength and reliability. Due to the different mechanical properties of dissimilar metals to be joined by these welding methods and welding parameters, they must be carefully selected. In this study, the effects of Total Accumulated Weld Volumes (TAWV) and different groove angles (45°, 60°, 75° and 90°) on the mechanical properties of AISI 1040 and AISI 8620 cylindrical steel joints were investigated experimentally. In addition, the fracture surfaces of the samples were examined by scanning electron microscopy (SEM) and energy dispersive X-ray (EDAX). In the process with MIG and TIG welding, only current and voltage changes were made in order to measure the effects of parameters on the mechanical properties of the joints more clearly. As a result of the studies, the highest average Ultimate Tensile Strength (UTS) was 579.611 MPa and the lowest average UTS value was 424.611 MPa. Based on TAWVs, the highest average UTS value was obtained in TIG welded joints, and the lowest average UTS value was obtained in MIG welded joints. It was observed that the UTS values of the joints were positively affected by the increase in TAWV. The UTS value of the 90° groove angled joint was found to be 40.25% higher than the UTS value of the 45° groove angled joint.
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“The ambient temperature was maintained at 22 ± 2 °C with relative humidity at 50 ± 5% RH, minimizing their impact on the welding process and IMC formation18.”
From Investigation of joint formation in aluminum wire and nickel-coated copper terminals using ultrasonic welding (2025) · cites this paper as [18]
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Cited by
Sorted by citations
Rathore, S., Kumar, A., Sirohi, S., Singh, V., Gupta, A., Fydrych, D., & Pandey, C. (2024) · The International Journal of Advanced Manufacturing Technology · doi:10.1007/s00170-024-13747-w · Cited by 25
Zhang, H., Zhao, L., Abbas, Z., & Hong, W. (2025) · Scientific Reports · doi:10.1038/s41598-025-08477-2 · Cited by 7
“The ambient temperature was maintained at 22 ± 2 °C with relative humidity at 50 ± 5% RH, minimizing their impact on the welding process and IMC formation 18 .”
Metadata
- Authors
- Adin, M. Ş.
- Affiliations
- Batman University (TR)
- Corresponding author
- Adin, Mehmet Şükrü
- ORCID
- Adin, Mehmet Şükrü
- Venue
- Journal of Adhesion Science and Technology
- Publisher
- Informa UK Limited
- Published
- 2023-06-04
- Volume
- 38
- Issue
- 1
- Pages
- 115-138
- ISSN
- 0169-4243 (ISSN-L)
- 1568-5616
- OpenAlex
- W4379387227
- Cited by
- 147
- References
- 0
- Citations by year
- 2026: 27 · 2025: 41 · 2024: 60 · 2023: 19
- FWCI
- 14.49
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Journal of Adhesion Science and Technology (publishedVersion)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Mechanical Engineering › Additive Manufacturing Materials and Processes
- Keywords
- dissimilar steel welding, gas metal arc welding, TIG welding, AISI 1040 steel, AISI 8620 steel, groove angle, ultimate tensile strength, mechanical properties of welded joints, fractography, welding parameters
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- Adin, M. Ş. (2024). A parametric study on the mechanical properties of MIG and TIG welded dissimilar steel joints. Journal of Adhesion Science and Technology. https://doi.org/10.1080/01694243.2023.2221391