Development of optimal grinding and polishing tools for aspheric surfaces:
Abstract
The ability to grind and polish steep aspheric surfaces to high quality is limited by the tools used for working the surface. The optician prefers to use large, stiff tools to get good natural smoothing, avoiding small scale surface errors. This is difficult for steep aspheres because the tools must have sufficient compliance to fit the aspheric surface, yet we wish the tools to be stiff so they wear down high regions on the surface. This paper presents a toolkit for designing optimal tools that provide large scale compliance to fit the aspheric surface, yet maintain small scale stiffness for efficient polishing.
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The smoothing mechanism is based on the workpiece-lap (or workpiece-tool) mismatch and the convergence concept, where greater pressure (and hence material removal) occurs at the taller surface height locations on the workpiece relative to the lower surface height locations, resulting in a reduction of overall height variations with polishing.
“The smoothing mechanism is based on the workpiece-lap (or workpiece-tool) mismatch and the convergence concept, where greater pressure (and hence material removal) occurs at the taller surface height locations on the workpiece relative to the lower surface height locations resulting in a reduction of overall height variations with polishing[21-24].”
From Smoothing tool design and performance during subaperture glass polishing (2023) · cites this paper as [24]
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Smoothing tool design and performance during subaperture glass polishing
Suratwala, T., Tham, G., Steele, R., Wong, L., Menapace, J., Ray, N., & Bauman, B. (2023) · Applied Optics · doi:10.1364/ao.482739 · Cited by 11 · see citing works
- Authors
- Burge, J. H., Anderson, B., Benjamin, S., Cho, M. K., Smith, K. Z., & Valente, M. J.
- Affiliations
- University of Arizona (US)
- Venue
- SPIE Proceedings
- Publisher
- SPIE
- Published
- 2001-12-27
- Volume
- 4451
- Pages
- 153-164
- ISSN
- 0277-786X (ISSN-L)
- OpenAlex
- W2088654000
- Cited by
- 22
- References
- 0
- Citations by year
- 2020: 2 · 2019: 4 · 2018: 1 · 2017: 3 · 2016: 2 · 2015: 2 · 2014: 2 · 2012: 1
- FWCI
- 3.11
- Type
- conference paper
- Language
- en
- Open access
- closed
- Locations
- Proceedings of SPIE, the International Society for Optical Engineering/Proceedings of SPIE (publishedVersion)
- Topics
- Physical Sciences › Engineering › Biomedical Engineering › Advanced Surface Polishing Techniques
- Physical Sciences › Engineering › Biomedical Engineering › Advanced optical system design
- Physical Sciences › Engineering › Computational Mechanics › Surface Roughness and Optical Measurements
- Keywords
- aspheric surfaces, grinding tools, polishing tools, tool design, compliance, stiffness, surface error, optical fabrication
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