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Developments in cutting tool technology in improving machinability of Ti6Al4V alloy: A review
Abstract
Ti6Al4V is the most widely used titanium alloy and is a demanding material in applications requiring high specific strength and corrosion resistance, that is, aerospace, automobile and biomedical industries. However, the poor machinability of this alloy, resulting from its low thermal conductivity, high hardness at elevated temperatures, high chemical reactivity with the cutting tool and low elastic modulus, restricts its usage. As a result, the tool life in machining of Ti6Al4V is substantially less than conventional materials such as steel and aluminium. This work reviews the various techniques employed in improving the machinability of Ti6Al4V alloy, from the perspective of cutting tool technology. The focus is onto the parameters affecting tool life in machining of Ti6Al4V alloy with some trending techniques and their feasibility, considering the economics to develop the best techno-economic method.
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“For uncoated and single-coated tools, high cutting speed results in poor heat dissipation, particularly above 100m/min [38, 55].”
From Machinability Performance of Single Coated and Multicoated Carbide Tools During Turning Ti6Al4V Alloy (2025) · cites this paper as [55]
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Cited by
Sorted by citations
Ali, A., Younas, M., Khan, M., Jaffery, S. H. I., & Khan, Z. (2025) · International Journal of Precision Engineering and Manufacturing · doi:10.1007/s12541-024-01147-9 · Cited by 31
Metadata
- Authors
- Saini, A., Pabla, B., & Dhami, S.
- Affiliations
- National Institute of Technical Teachers Training and Research, Chandigarh (IN)
- Corresponding author
- Saini, Abhineet
- Venue
- Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
- Publisher
- SAGE Publications
- Published
- 2016-08-06
- Volume
- 230
- Issue
- 11
- Pages
- 1977-1989
- ISSN
- 0954-4054 (ISSN-L)
- 2041-2975
- OpenAlex
- W2473628634
- Cited by
- 67
- References
- 0
- Citations by year
- 2026: 6 · 2025: 6 · 2024: 19 · 2023: 9 · 2022: 6 · 2021: 10 · 2020: 3 · 2019: 4 · 2018: 1 · 2017: 2 · 2016: 1
- FWCI
- 2.37
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture (publishedVersion)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced machining processes and optimization
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Engineering Technology and Methodologies
- Physical Sciences › Materials Science › Materials Chemistry › Titanium Alloys Microstructure and Properties
- Keywords
- Ti-6Al-4V, titanium alloy machining, machinability, tool life, machining parameters, aerospace materials, techno-economic analysis
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- Saini, A., Pabla, B., & Dhami, S. (2016). Developments in cutting tool technology in improving machinability of Ti6Al4V alloy: A review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. https://doi.org/10.1177/0954405416640176