Effects of composition on the corrosion of Fe–Ni –Cr alloys in chlorinating and sulfidising environments
Abstract
A series of six austenitic alloys has been prepared in which the nickel content was successively increased from 14 to 78% while retaining a base level of 20%Cr. These were isothermally exposed for 100 hours at 700°C in an air–45% water vapour environment, an oxidising–sulfidising environment (air+49%Ar+26%H2O+1%SO2) and a chlorinating environment at low oxygen partial pressure (argon+0.1%O2+15–26%H2O+0.2–0.35%HCl).The latter two environments gave opposite trends in terms of gross mass change. High metal loss associated with breakaway oxidation occurred at a low nickel contents in the chlorinating environment. In the sulfidising environment the most severe effects were observed at high nickel levels and were associated with the formation of sulfur-containing oxide nodules.
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Previous studies have shown that an increased amount of Ni is beneficial for the primary protection and the mitigation of breakaway corrosion.
“Previous studies have shown that an increased amount of Ni is beneficial for the primary protection and the mitigation of breakaway corrosion (see e.g. [5,8,26,37,38]).”
From The influence of Nickel on the corrosion protection of FeCrNi alloys after breakaway corrosion at 600 °C (2024) · cites this paper as [38]
The breakdown of the primary corrosion protection of FeCrNi alloys has previously been studied by several authors.
“The breakdown of the primary corrosion protection of FeCrNi alloys has previously been studied by several authors (see, e.g.[6,9,27,41,42]).”
Peraldi and Pint and R.F.A. Pettersson et al. studied the influence of Ni at higher Ni contents (10-30 wt% Ni and 14-78 % Ni respectively) in the presence of water vapor at 650-800°C.
“Peraldi and Pint [9] and R.F.A. Pettersson et al. [41,42] studied the influence of Ni at higher Ni contents (10-30 wt% Ni and 14-78 % Ni respectively) in presence of water vapor at 650-800 • C.”
Results from both studies indicated that Ni has a beneficial effect on the Cr-rich oxide scale and delayed the formation of a thicker Fe-rich oxide scale also in more complex environments (e.g. in the presence of HCl or SO2).
“The results from both studies indicated that Ni has a beneficial effect on the Cr-rich oxide scale (i.e.primary corrosion protection) and delayed the formation of a thicker Fe-rich oxide scale (i.e.secondary corrosion regime) also in more complex environments (e.g. in presence of HCl or SO 2 [42]).”
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Persdotter, A., Eklund, J., Liske, J., & Jonsson, T. (2020) · Corrosion Science · doi:10.1016/j.corsci.2020.108961 · Cited by 44 · see citing works
“[41,42] studied the influence of Ni at higher Ni contents (10–30 wt% Ni and 14–78 % Ni respectively) in presence of water vapor at 650–800 C.”
BackgroundPersdotter, A., Larsson, H., Eklund, J., Bigdeli, S., & Jonsson, T. (2024) · Corrosion Science · doi:10.1016/j.corsci.2024.112473 · Cited by 1 · see citing works
- Authors
- Pettersson, R. F. A.
- Corresponding author
- Pettersson, R.F.A.
- ORCID
- Pettersson, R.F.A.
- Venue
- Materials at High Temperatures
- Publisher
- Informa UK Limited
- Published
- 2009-09
- Volume
- 26
- Issue
- 3
- Pages
- 217-222
- ISSN
- 0960-3409 (ISSN-L)
- 1878-6413
- OpenAlex
- W2087594029
- Cited by
- 4
- References
- 0
- Citations by year
- 2024: 2 · 2020: 1
- FWCI
- 0.65
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Materials at High Temperatures (publishedVersion)
- Topics
- Physical Sciences › Engineering › Aerospace Engineering › High-Temperature Coating Behaviors
- Physical Sciences › Engineering › Mechanical Engineering › High Temperature Alloys and Creep
- Physical Sciences › Materials Science › Metals and Alloys › Hydrogen embrittlement and corrosion behaviors in metals
- Keywords
- Fe-Cr-Ni alloys, austenitic stainless steel, corrosion, nickel content, chlorination, breakaway oxidation, high-temperature corrosion, composition effects, mass loss
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