CoChat
Sign Up
Cited by 7Powder Metallurgy Techniques and MaterialsAdvanced Welding Techniques AnalysisIntermetallics and Advanced Alloy Properties

The DOI matches its Crossref record; the references it cites are not checked yet.

Spark Plasma Sintering and Hot Pressing of Cu+Al Powder Mixtures and Pre-Deposited Cu/Al Layers

Open access
Dudina, Dina V., Bokhonov, Boris B., Gavrilov, Alexander I., Ulianitsky, Vladimir Yu., Ukhina, Arina V., Ondar, Aigul A., Tikhov, Serguei F., Smorygo, Oleg L.·2023·Journal of Composites Science
DOI 10.3390/jcs7110466
Open this paper in CoChat — free accountOpen PDF

Abstract

Reactive processing of metals is interesting for materials design and achieving new sets of properties. The transformation degree of the metals, the factor governing the properties of the material as a whole, depends on the sintering/heat treatment conditions. In the present investigation, the phase and microstructure formation of materials obtained by sintering of Cu-10 wt.% Al mixtures and layered Cu/Al structures under different modes of pressing/heating is presented. The samples were obtained via spark plasma sintering (SPS), hot pressing (HP) and pressureless sintering. The products of the interaction between the metals were Al2Cu and Cu9Al4 intermetallics and Cu(Al) solid solutions. The influence of the consolidation method on the phase composition of the sintered materials was studied. The hardness of the composites was analyzed in relation to their structural features. A model experiment has been conducted to trace the structural evolution at the Cu/Al interface caused by interdiffusion. The Cu/Al layered structures obtained by detonation spraying of the powders on a steel substrate were treated by SPS or HP. The effect of electric current, which is a feature of SPS processing, was in accelerating the reaction product formation in the layered structures still containing the starting metallic reactants.

Overview

The claims and statistics of this paper haven’t been checked yet.

Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.

A few free checks a day · papers already verified open instantly · results are public

Integrity signals

Registry

Crossref · 10.3390/jcs7110466

Cites

Statistics

Verification

Claims the paper makes

The claims and statistics of this paper haven’t been checked yet.

Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.

A few free checks a day · papers already verified open instantly · results are public

Self-check

Percentages, sums and reported differences re-computed from the paper’s own numbers.

The self-check needs the paper’s full text.

Citations

The citation lists haven’t been fetched yet

References 39 · Cited by 7

Research works printed but not linked: 39

  1. Casati, 2014, Metal matrix composites reinforced by nano-particles—A review, Metals, 4, 65, 10.3390/met4010065 · DOI
  2. Dudina, D.V., and Georgarakis, K. (2022). Core–shell particle reinforcements—A new trend in the design and development of metal matrix composites. Materials, 15. · DOI
  3. Schramm Deschamps, I., dos Santos Avila, D., Vanzuita Piazera, E., Dudley Cruz, R.C., Aguilar, C., and Klein, A.N. (2022). Design of in situ metal matrix composites produced by powder metallurgy—A critical review. Metals, 12. · DOI
  4. Dudina, 2023, Progress in aluminium and magnesium matrix composites obtained by spark plasma, microwave and induction sintering, Int. Mater. Rev., 68, 225, 10.1080/09506608.2022.2077029 · DOI
  5. Heinz, 2000, Recent development in aluminium alloys for aerospace applications, Mater. Sci. Eng. A, 280, 102, 10.1016/S0921-5093(99)00674-7 · DOI
  6. Prados, 2013, The effect of Al2Cu precipitates on the microstructural evolution, tensile strength, ductility and work-hardening behaviour of a Al–4 wt.% Cu alloy processed by equal-channel angular pressing, Acta Mater., 61, 115, 10.1016/j.actamat.2012.09.038 · DOI
  7. Zhai, 2017, Microstructure, mechanical and tribological properties of nickel-aluminium bronze alloys developed via gas atomization and spark plasma sintering, Mater. Sci. Eng. A, 707, 325, 10.1016/j.msea.2017.09.047 · DOI
  8. Shaik, 2018, Densification, microstructure and properties of mechanically alloyed and hot-pressed Cu–15 wt% Al alloy, J. Mater. Sci., 53, 14694, 10.1007/s10853-018-2638-0 · DOI
  9. Shaik, 2019, Development of highly wear resistant Cu–Al alloys processed via powder metallurgy, Tribol. Int., 136, 127, 10.1016/j.triboint.2019.03.055 · DOI
  10. Chesnokov, 2021, Influence of mechanical milling and Heat Treatment on the properties of bronze powder, Inorganic Mater., 57, 249, 10.1134/S0020168521030031 · DOI
  11. Ondar, 2023, Cu–10 wt.% Al alloys produced by spark plasma sintering of powder blends and a mechanically alloyed mixture: A comparative investigation, Powders, 2, 515, 10.3390/powders2030032 · DOI
  12. Bedjaoui, 2022, Solid-state diffusion welding of commercial aluminum alloy with pure copper, Int. J. Autom. Mech. Eng., 19, 9734, 10.15282/ijame.19.2.2022.09.0751 · DOI
  13. Mulyukov, 2021, Annealing induced phase transformations and hardness evolution in Al–Cu–Al composites obtained by high-pressure torsion, Acta Mech., 232, 1815, 10.1007/s00707-020-02858-6 · DOI
  14. Hang, 2008, Growth behavior of Cu/Al intermetallic compounds and cracks in copper ball bonds during isothermal aging, Microelectron. Reliab., 48, 416, 10.1016/j.microrel.2007.06.008 · DOI
  15. Zare, 2021, Metallurgical joining of aluminium and copper using resistance spot welding: Microstructure and mechanical properties, Sci. Technol. Weld. Join., 26, 461, 10.1080/13621718.2021.1935154 · DOI · Paper page
  16. Shiran, 2018, Multilayer Cu/Al/Cu explosive welded joints: Characterizing heat treatment effect on the interface microstructure and mechanical properties, J. Manuf. Process., 35, 657, 10.1016/j.jmapro.2018.09.014 · DOI
  17. Abbasi, 2001, Growth rate of intermetallic compounds in Al/Cu bimetal produced by cold roll welding process, J. Alloys Compd., 319, 233, 10.1016/S0925-8388(01)00872-6 · DOI · Paper page
  18. Li, L., Deng, G., Zhai, W., Li, S., Gao, X., and Wang, T. (2022). The growth of intermetallic compounds and its effect on bonding properties of Cu/Al clad plates by CFR. Metals, 12. · DOI
  19. Li, Q., Zhang, Y., Cheng, Y., Zuo, X., Wang, Y., Yuan, X., and Huang, H. (2022). Effect of temperature on the corrosion behavior and corrosion resistance of copper–aluminum laminated composite plate. Materials, 15. · DOI
  20. Cheng, 2020, Salt-spray corrosion behavior of a Cu–Al composite plate under AC current, Mater. Corros., 71, 608, 10.1002/maco.201911329 · DOI
  21. Shamsian, 2018, Upset resistance welding of aluminium to copper rods: Effect of interface on performance, Mater. Sci. Technol., 34, 1830, 10.1080/02670836.2018.1482254 · DOI
  22. Tokita, 2021, Progress of spark plasma sintering (SPS) method, systems, ceramics applications and industrialization, Ceramics, 4, 160, 10.3390/ceramics4020014 · DOI
  23. Monchoux, J.P., Couret, A., Durand, L., Voisin, T., Trzaska, Z., and Thomas, M. (2021). Elaboration of metallic materials by SPS: Processing, microstructures, properties, and shaping. Metals, 11. · DOI
  24. Abedi, 2023, An analytical review on Spark Plasma Sintering of metals and alloys: From processing window, phase transformation, and property perspective, Crit. Rev. Solid State Mater. Sci., 48, 169, 10.1080/10408436.2022.2049441 · DOI
  25. Dudina, 2023, Towards a better understanding of the interaction of Fe66Cr10Nb5B19 metallic glass with aluminum: Growth of intermetallics and formation of Kirkendall porosity during sintering, Chemistry, 5, 138, 10.3390/chemistry5010011 · DOI
  26. Yadav, 2015, Development of Cu particles and Cu core-shell particles reinforced Al composite, Mater. Sci. Technol., 31, 494, 10.1179/1743284714Y.0000000644 · DOI
  27. Savitskii, 1966, The mechanism of sintering of copper-aluminum powder alloys in the presence of a liquid phase, Sov. Powder Metall. Metal Ceram., 5, 4, 10.1007/BF00775859 · DOI
  28. Liu, 1997, The Kirkendall effect of the Al-Cu couple with an electric field, J. Mater. Sci. Lett., 16, 930, 10.1023/A:1018552524836 · DOI
  29. Polyakova, 2023, The effect of atomic interdiffusion at the Al/Cu interface in an Al/Cu composite on its mechanical Properties: Molecular dynamics, Phys. Metals Metallogr., 124, 394, 10.1134/S0031918X22602116 · DOI
  30. Itin, 1980, Use of combustion and thermal explosion for the synthesis of intermetallic compounds and their alloys, Sov. Powder Metall. Metal Ceram., 19, 315, 10.1007/BF00791551 · DOI
  31. Kvashnin, V.I., Dudina, D.V., Ukhina, A.V., Koga, G.Y., and Georgarakis, K. (2022). The benefit of the glassy state of reinforcing particles for the densification of aluminum matrix composites. J. Compos. Sci., 6. · DOI
  32. Ulianitsky, V.Y., Dudina, D.V., Shtertser, A.A., and Smurov, I. (2019). Computer-controlled detonation spraying: Flexible control of the coating chemistry and microstructure. Metals, 9. · DOI
  33. Joseph, 2018, Mechanical properties of Al/ω–Al–Cu–Fe composites synthesized by the SPS technique, Mater. Charact., 145, 644, 10.1016/j.matchar.2018.09.025 · DOI
  34. Neumann, G., and Tuijn, C. (2009). Self-Diffusion and Impurity Diffusion in Pure Metals: Handbook of Experimental Data, Pergamon. · DOI
  35. Oikawa, 1970, On the self-diffusion coefficients of aluminum in copper (rich)-aluminum solid solutions, Trans. Japan. Inst. Metals, 11, 431, 10.2320/matertrans1960.11.431 · DOI
  36. Rudinsky, 2014, The effects of applied current on one-dimensional interdiffusion between copper and nickel in spark plasma sintering, J. Appl. Phys., 116, 154901, 10.1063/1.4898158 · DOI
  37. Abedi, 2022, Influence of pulsed direct current on the growth rate of intermetallic phases in the Ni–Al system during reactive spark plasma sintering, Scr. Mater., 216, 114759, 10.1016/j.scriptamat.2022.114759 · DOI
  38. Li, 2016, Enhanced atomic diffusion of Fe–Al diffusion couple during spark plasma sintering, Scr. Mater., 110, 105, 10.1016/j.scriptamat.2015.08.012 · DOI
  39. Garay, 2003, Enhanced growth of intermetallic phases in the Ni–Ti system by current effects, Acta Mater., 51, 4487, 10.1016/S1359-6454(03)00284-2 · DOI

Metadata

Authors
Dudina, D. V., Bokhonov, B. B., Gavrilov, A. I., Ulianitsky, V. Y., Ukhina, A. V., Ondar, A. A., Tikhov, S. F., & Smorygo, O. L.
Affiliations
  • Lavrentyev Institute of Hydrodynamics (RU)
  • Institute of Solid State Chemistry and Mechanochemistry (RU)
  • Novosibirsk State University (RU)
  • Boreskov Institute of Catalysis (RU)
  • National Academy of Sciences of Belarus (BY)
Corresponding author
Dudina, Dina V.
ORCID
Venue
Journal of Composites Science
Publisher
MDPI AG
Published
2023-11-07
Volume
7
Issue
11
Pages
466
ISSN
2504-477X (ISSN-L)
DOI
10.3390/jcs7110466
OpenAlex
W4388451542
Cited by
7
References
39
Citations by year
2026: 1 · 2024: 5 · 2023: 1
FWCI
0.68
Type
journal article
Language
en
Open access
Licence
Locations
Journal of Composites Science (publishedVersion, cc-by)
Funders
Ministry of Science and Higher Education of the Russian Federation (121032500062-4, 121121600298-7)
Topics
  • Physical Sciences › Engineering › Mechanical Engineering › Powder Metallurgy Techniques and Materials
  • Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
  • Physical Sciences › Engineering › Mechanical Engineering › Intermetallics and Advanced Alloy Properties
Keywords
spark plasma sintering, hot pressing, pressureless sintering, reactive processing, Al2Cu intermetallic, interdiffusion, Cu/Al interface, detonation spraying, hardness, phase formation, microstructure evolution

About these checks

Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.

Statistics and arithmetic are recomputed, not judged.

Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.

What counts as a claim ›How we measure confidence ›How we check this ›

Are you an author, or do you see a problem with this page? Request a review