The DOI matches its Crossref record; the references it cites are not checked yet.
Mechanism of Activation and Microstructural Evolution in Calcium Carbide Slag-Activated GGBS-CG Composite Cementitious Materials
Open accessAbstract
The efficient resource utilization of industrial solid wastes, such as ground granulated blast-furnace slag (GGBS) and coal gangue (CG), is essential for sustainable development. However, their activation commonly depends on expensive and corrosive chemical alkalis. This study proposes a solution by developing a fully waste-based cementitious material using calcium carbide slag (CS), another industrial residue, as an eco-friendly alkaline activator for the GGBS-CG system. The influence of CS dosage (0–20 wt%) on hydration evolution and mechanical properties was examined using uniaxial compression testing, X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The results indicated that a CS dosage of 10 wt% yielded the highest compressive strength, reaching 10.13 MPa—a 16.5% improvement compared to the 20 wt% group. This enhancement is ascribed to the formation of hydrotalcite (HT) and calcium silicate hydrate (C-(A)-S-H) gel, which densify the microstructure. In contrast, higher CS contents led to a passivation effect that restrained further reaction. This work offers a practical and theoretical basis for the development of low-carbon, multi-waste cementitious materials and presents a promising strategy for large-scale valorization of industrial solid wastes.
Overview
The claims and statistics of this paper haven’t been checked yet.
Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.
Integrity signals
Registry
Cites
Statistics
Verification
Claims the paper makes
The claims and statistics of this paper haven’t been checked yet.
Run the check — free, no account needed. It reads the open-access text and checks the sources it cites.
Self-check
Percentages, sums and reported differences re-computed from the paper’s own numbers.
The self-check needs the paper’s full text.
Citations
The citation lists haven’t been fetched yet
References 45 · Cited by 11
Research works printed but not linked: 46
- McLellan, 2011, Costs and carbon emissions for geopolymer pastes in comparison to ordinary portland cement, J. Clean. Prod., 19, 1080, 10.1016/j.jclepro.2011.02.010 · DOI · Paper page
- Zhao, 2021, Eco-friendly geopolymer materials: A review of performance improvement, potential application and sustainability assessment, J. Clean. Prod., 307, 127085, 10.1016/j.jclepro.2021.127085 · DOI
- Song, L., Liu, S., and Li, W. (2019). Quantitative Inversion of Fixed Carbon Content in Coal Gangue by Thermal Infrared Spectral Data. Energies, 12. · DOI
- Guan, J., Lu, M., Yao, X., Wang, Q., Wang, D., Yang, B., and Liu, H. (2021). An Experimental Study of the Road Performance of Cement Stabilized Coal Gangue. Crystals, 11. · DOI
- Meng, 2020, Prediction of compression and deformation behaviours of gangue backfill materials under multi-factor coupling effects for strata control and pollution reduction, Environ. Sci. Pollut. Res., 27, 36528, 10.1007/s11356-020-09465-x · DOI
- Yi, 2018, Study on chloride binding capability of coal gangue based cementitious materials, Constr. Build. Mater., 167, 649, 10.1016/j.conbuildmat.2018.02.071 · DOI
- Duan, 2017, Compressive strength and microstructure of fly ash based geopolymer blended with silica fume under thermal cycle, Cem. Concr. Compos., 78, 108, 10.1016/j.cemconcomp.2017.01.009 · DOI
- Qiu, 2021, Effect and mechanism of coal gangue concrete modification by fly ash, Constr. Build. Mater., 294, 123563, 10.1016/j.conbuildmat.2021.123563 · DOI
- Ma, 2020, Study on compressive strength and durability of alkali-activated coal gangue-slag concrete and its mechanism, Powder Technol., 368, 112, 10.1016/j.powtec.2020.04.054 · DOI
- Dursun, 2025, Optimization of sustainable high-performance alkali-activated composites using industrial and agricultural wastes: A comprehensive performance evaluation, J. Build. Eng., 111, 113319, 10.1016/j.jobe.2025.113319 · DOI
- 2025, Synergistic effect of steel and PVA fibers on the mechanical and microstructural performance of ceramic waste-GGBS-based green composites, Constr. Build. Mater., 491, 142653, 10.1016/j.conbuildmat.2025.142653 · DOI
- Yin, 2025, Study of the hydration characteristics of alkali-activated materials with spontaneous combustion coal gangue, waste ceramic powder and slag, Mater. Today Commun., 43, 111597, 10.1016/j.mtcomm.2025.111597 · DOI
- Qiao, W., Yue, B., Luo, Z., Zhu, S., Li, L., Yang, H., and Luo, B. (2025). Mechanical Properties and Microstructures of Solid Waste Composite-Modified Lateritic Clay via NaOH/Na2CO3 Activation: A Sustainable Recycling Solution of Steel Slag, Fly Ash, and Granulated Blast Furnace Slag. Materials, 18. · DOI
- Yang, X., Zhang, Y., and Lin, C. (2022). Compressive and Flexural Properties of Ultra-Fine Coal Gangue-Based Geopolymer Gels and Microscopic Mechanism Analysis. Gels, 8. · DOI
- Zhang, 2004, Hardening mechanisms of alkali activated burned gangue cementitious material, Mater. Sci. Technol., 12, 597
- Han, 2012, Excitation Effect of Soluble Glass on Composite System with Calcined Coal Gangue and Slag, Appl. Mech. Mater., 174–177, 30, 10.4028/www.scientific.net/AMM.174-177.30 · DOI
- Ma, H., Zhu, H., Yi, C., Fan, J., Chen, H., Xu, X., and Wang, T. (2019). Preparation and Reaction Mechanism Characterization of Alkali-activated Coal Gangue–Slag Materials. Materials, 12. · DOI · Paper page
- Geng, 2017, Comparison of red mud and coal gangue blended geopolymers synthesized through thermal activation and mechanical grinding preactivation, Constr. Build. Mater., 153, 185, 10.1016/j.conbuildmat.2017.07.045 · DOI
- Horpibulsuk, 2012, Soil Stabilization by Calcium Carbide Residue and Fly Ash, J. Mater. Civ. Eng., 24, 184, 10.1061/(ASCE)MT.1943-5533.0000370 · DOI · Paper page
- Yang, 2023, Performances and microstructure of one-part fly ash geopolymer activated by calcium carbide slag and sodium metasilicate powder, Constr. Build. Mater., 367, 130303, 10.1016/j.conbuildmat.2023.130303 · DOI
- Shi, 2023, Preparation and curing method of red mud-calcium carbide slag synergistically activated fly ash-ground granulated blast furnace slag based eco-friendly geopolymer, Cem. Concr. Compos., 139, 104999, 10.1016/j.cemconcomp.2023.104999 · DOI
- Hanjitsuwan, 2018, Strength development and durability of alkali-activated fly ash mortar with calcium carbide residue as additive, Constr. Build. Mater., 162, 714, 10.1016/j.conbuildmat.2017.12.034 · DOI
- Li, Z., Xu, K., Sun, N., Wang, J., Xue, K., Xu, L., Ren, Y., Yan, Z., and Sima, T. (2024). Compressive Strength and Microstructure of Carbide Slag and Alkali-Activated Blast Furnace Slag Pastes in China. Buildings, 14. · DOI
- Zhao, 2023, Using calcium carbide residue to prepare ecological alkali activated slag composites: Effect of anion type, Ceram. Int., 49, 25092, 10.1016/j.ceramint.2023.05.039 · DOI
- Li, 2021, Experimental study on calcium carbide residue as a combined activator for coal gangue geopolymer and feasibility for soil stabilization, Constr. Build. Mater., 312, 125465, 10.1016/j.conbuildmat.2021.125465 · DOI
- Zhang, W., Dong, C., Huang, P., Sun, Q., Li, M., and Chai, J. (2020). Experimental Study on the Characteristics of Activated Coal Gangue and Coal Gangue-Based Geopolymer. Energies, 13. · DOI
- Wu, J., Feng, M., Chen, Z., Mao, X., Han, G., and Wang, Y. (2018). Particle Size Distribution Effects on the Strength Characteristic of Cemented Paste Backfill. Minerals, 8. · DOI
- Wu, J., Feng, M., Xu, J., Qiu, P., Wang, Y., and Han, G. (2018). Particle Size Distribution of Cemented Rockfill Effects on Strata Stability in Filling Mining. Minerals, 8. · DOI
- Li, 2020, Use of carbide slag from acetylene industry for activation of ground granulated blast-furnace slag, Constr. Build. Mater., 238, 117713, 10.1016/j.conbuildmat.2019.117713 · DOI
- Jalali, 2008, Investigations on mix design of tungsten mine waste geopolymeric binder, Constr. Build. Mater., 22, 1939, 10.1016/j.conbuildmat.2007.07.015 · DOI
- Salih, 2015, Effect of different curing temperatures on alkali activated palm oil fuel ash paste, Constr. Build. Mater., 94, 116, 10.1016/j.conbuildmat.2015.06.052 · DOI
- Xu, 2018, Mechanical property of alkaliactivated cementitious material based soda residue and slag, New Chem. Mater., 46, 64
- Walkley, 2017, Structural evolution of synthetic alkali-activated CaO-MgO-Na2O-Al2O3-SiO2 materials is influenced by Mg content, Cem. Concr. Res., 99, 155, 10.1016/j.cemconres.2017.05.006 · DOI
- Guo, 2021, Mechanical properties and microstructure of binding material using slag-fly ash synergistically activated by wet-basis soda residue-carbide slag, Constr. Build. Mater., 269, 121301, 10.1016/j.conbuildmat.2020.121301 · DOI
- Granizo, 2004, Alkaline Activation of Metakaolin: Effect of Calcium Hydroxide in the Products of Reaction, J. Am. Ceram. Soc., 85, 225, 10.1111/j.1151-2916.2002.tb00070.x · DOI
- Phiangphimai, 2020, Low cost and sustainable repair material made from alkali-activated high-calcium fly ash with calcium carbide residue, Constr. Build. Mater., 247, 118543, 10.1016/j.conbuildmat.2020.118543 · DOI
- Ren, 2021, Roles of chlorine and sulphate in MSWIFA in GGBFS binder: Hydration, mechanical properties and stabilization considerations, Environ. Pollut., 284, 117175, 10.1016/j.envpol.2021.117175 · DOI
- Ping, 2010, Structure of calcium silicate hydrate (C-S-H): Near-, mid-, and far-infrared spectroscopy, J. Am. Ceram. Soc., 82, 742
- Mollah, 2000, A Fourier transform infrared spectroscopic investigation of the early hydration of Portland cement and the influence of sodium lignosulfonate, Cem. Concr. Res., 30, 267, 10.1016/S0008-8846(99)00243-4 · DOI
- Yue, 2018, Raman spectroscopic investigation of Friedel’s salt, Cem. Concr. Compos., 86, 306, 10.1016/j.cemconcomp.2017.11.023 · DOI
- Macphee, 2009, Effect of alkalis on fresh C–S–H gels. FTIR analysis, Cem. Concr. Res., 39, 147, 10.1016/j.cemconres.2009.01.003 · DOI
- Fernandez, 2005, The role of magnesium during the hydration of C3S and CSH formation. Scanning electron microscopy and mid-infrared studies, Adv. Cem. Res., 17, 9, 10.1680/adcr.2005.17.1.9 · DOI
- Guo, 2021, Development and characterization of a new multi-strength level binder system using soda residue-carbide slag as composite activator, Constr. Build. Mater., 291, 123367, 10.1016/j.conbuildmat.2021.123367 · DOI
- Li, 2022, Comparing carbide sludge-ground granulated blastfurnace slag and ordinary Portland cement: Different findings from binder paste and stabilized clay slurry, Constr. Build. Mater., 321, 126382, 10.1016/j.conbuildmat.2022.126382 · DOI
- Cong, 2021, Using silica fume for improvement of fly ash/slag based geopolymer activated with calcium carbide residue and gypsum, Constr. Build. Mater., 275, 122171, 10.1016/j.conbuildmat.2020.122171 · DOI
- Guo, 2021, Mechanical performance and microstructure improvement of soda residue–carbide slag–ground granulated blast furnace slag binder by optimizing its preparation process and curing method, Constr. Build. Mater., 302, 124403, 10.1016/j.conbuildmat.2021.124403 · DOI
Metadata
- Authors
- Wang, T., Ju, F., Xiao, M., Wang, D., Yin, L., Si, L., Wang, Y., Xu, M., & Yang, D.
- Affiliations
- China University of Mining and Technology (CN)
- Corresponding author
- Ju, Feng
- Venue
- Materials
- Publisher
- MDPI AG
- Published
- 2025-09-06
- Volume
- 18
- Issue
- 17
- Pages
- 4189
- ISSN
- 1996-1944 (ISSN-L)
- PMC
- PMC12430442
- OpenAlex
- W4414063900
- Cited by
- 11
- References
- 45
- Citations by year
- 2026: 11
- FWCI
- 3.99
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Materials (publishedVersion, cc-by)
- PubMed (publishedVersion)
- PubMed Central (publishedVersion, cc-by)
- Funders
- Deep Earth Probe and Mineral Resources Exploration-National Science and Technology Major Project (2024ZD1003905)
- Key Research and Development Special Tasks of Xinjiang Province (2022B01051-2)
- Topics
- Physical Sciences › Engineering › Civil and Structural Engineering › Concrete and Cement Materials Research
- Physical Sciences › Engineering › Building and Construction › Materials Engineering and Processing
- Physical Sciences › Engineering › Building and Construction › Recycling and utilization of industrial and municipal waste in materials production
- Keywords
- carbide slag, ground granulated blast furnace slag, coal gangue, slag activation, cementitious materials, industrial solid waste valorization, alkaline activator, microstructure evolution, hydration, hydrotalcite, calcium silicate hydrate, compressive strength
About these checks
Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.
Statistics and arithmetic are recomputed, not judged.
Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.
What counts as a claim ›How we measure confidence ›How we check this ›
Are you an author, or do you see a problem with this page? Request a review