In the Study of the Effects of the Pipe Design of a Heat Exchanger on the Thermo-Fluid Characteristics and Exergy Destruction
Open accessAbstract
This study investigates the effects of novel pipe cross-section designs on the thermal, hydraulic, and exergetic performance of a double-pipe heat exchanger, aiming to identify the most efficient design for industrial applications. Four novel cross-sections are proposed: Case 1 (rounded square), Case 2 (hexagonal), Case 3 (triangular), and Case 4 (star-like), all maintaining the same inlet area as the base model (circular). A 3D CFD model using the Finite Volume Method and realizable k-ε turbulence model is employed to analyze performance under turbulent flow conditions (Re = 3000–20,000). Key metrics, including the Nusselt number, overall heat transfer coefficient, pressure drop, and exergy destruction, are evaluated. The results show that Case 2 achieves a 7% increase in the Nusselt number at Re = 3000 and a 2% increase at Re = 20,000, while Case 4 exhibits a 180% improvement in the overall heat transfer coefficient at Re = 13,100. However, Case 4’s higher pressure drop reduces its performance compared to the base model. Case 2 demonstrates the best thermal characteristics, making it the most suitable for industrial applications.
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References 29 · Cited by 8
- Authors
- Rostami, S., & Ahmadi, N.
- Affiliations
- Technical and Vocational University (IR)
- Corresponding author
- Ahmadi, Nima
- Venue
- Processes
- Publisher
- MDPI AG
- Published
- 2025-03-12
- Volume
- 13
- Issue
- 3
- Pages
- 835
- ISSN
- 2227-9717 (ISSN-L)
- OpenAlex
- W4408362463
- Cited by
- 8
- References
- 29
- Citations by year
- 2026: 4 · 2025: 4
- FWCI
- 2.32
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Processes (publishedVersion, cc-by)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Heat Transfer and Optimization
- Physical Sciences › Engineering › Mechanical Engineering › Heat Transfer Mechanisms
- Physical Sciences › Engineering › Computational Mechanics › Heat transfer and supercritical fluids
- Keywords
- double pipe heat exchanger, non-circular tubes, hexagonal tubes, triangular tubes, Nusselt number, thermal transmittance, pressure drop, exergy destruction, turbulent flow, heat transfer enhancement
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