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Investigation of the interactions of critical scale-up parameters (pH, pO2 and pCO2) on CHO batch performance and critical quality attributes
Open accessAbstract
Understanding process parameter interactions and their effects on mammalian cell cultivations is an essential requirement for robust process scale-up. Furthermore, knowledge of the relationship between the process parameters and the product critical quality attributes (CQAs) is necessary to satisfy quality by design guidelines. So far, mainly the effect of single parameters on CQAs was investigated. Here, we present a comprehensive study to investigate the interactions of scale-up relevant parameters as pH, p O 2 and p CO 2 on CHO cell physiology, process performance and CQAs, which was based on design of experiments and extended product quality analytics. The study used a novel control strategy in which process parameters were decoupled from each other, and thus allowed their individual control at defined set points. Besides having identified the impact of single parameters on process performance and product quality, further significant interaction effects of process parameters on specific cell growth, specific productivity and amino acid metabolism could be derived using this method. Concerning single parameter effects, several monoclonal antibody (mAb) charge variants were affected by process p CO 2 and pH. N -glycosylation analysis showed positive correlations between mAb sialylation and high pH values as well as a relationship between high mannose variants and process pH. This study additionally revealed several interaction effects as process pH and p CO 2 interactions on mAb charge variants and N -glycosylation pattern. Hence, through our process control strategy and multivariate investigation, novel significant process parameter interactions and single effects were identified which have to be taken into account especially for process scale-up.
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Only a few studies have systematically investigated effect of varying DO on glycosylation, with most reporting minimal changes in GIx (∆GIx < 1.0%).
“Only a few studies have systematically investigated the effect of varying DO on glycosylation,28,38,50 with most reporting minimal changes in GIx (∆GIx < 1.0%) (Figure 5A-C).”
From Impact of process parameters on IgG glycosylation in CHO systems: a comprehensive quantitative analysis (2026) · cites this paper as [28]
The Results and discussion section describes a study varying pO2 and measuring glycosylation, so this paper is an example of the kind of study cited. It reports GI mostly between 25% and 30% across batch processes, but does not report that varying DO changed GI by less than 1.0% or establish what most studies found. Page numbers are unavailable in our copy. (LLM, conf=0.84)
Experimental — accuracy not yet measuredBatch-to-batch differences under the same condition and inconsistent/contradictory glycan outcomes under similar process optimization strategies were observed.
“In some cases, we observed batch-to-batch differences under the same condition (Figure 7B-C),47 or inconsistent/contradictory glycan outcomes under similar or comparable process optimization strategies.28”
From Impact of process parameters on IgG glycosylation in CHO systems: a comprehensive quantitative analysis (2026) · cites this paper as [28]
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Scale‐up analysis for a CHO cell culture process in large‐scale bioreactors
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Metadata
- Authors
- Brunner, M., Fricke, J., Kroll, P., & Herwig, C.
- Affiliations
- TU Wien (AT)
- Corresponding author
- Herwig, Christoph
- Venue
- Bioprocess and Biosystems Engineering
- Published
- 2016-10-17
- Volume
- 40
- Issue
- 2
- Pages
- 251-263
- ISSN
- 1615-7591 (ISSN-L)
- 1615-7605
- PMC
- PMC5274649
- OpenAlex
- W2539013878
- Cited by
- 79
- References
- 3
- Citations by year
- 2026: 4 · 2025: 8 · 2024: 8 · 2023: 8 · 2022: 8 · 2021: 11 · 2020: 5 · 2019: 15 · 2018: 8 · 2017: 4
- FWCI
- 4.68
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Locations
- Bioprocess and Biosystems Engineering (publishedVersion, cc-by)
- PubMed Central (publishedVersion, cc-by)
- PubMed (publishedVersion)
- reposiTUm (TU Wien) (submittedVersion, cc-by)
- Funders
- Bundesministerium für Wissenschaft, Forschung und Wirtschaft
- Technische Universität Wien
- Topics
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Viral Infectious Diseases and Gene Expression in Insects
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Protein purification and stability
- Physical Sciences › Chemical Engineering › Fluid Flow and Transfer Processes › Fluid Dynamics and Mixing
- Keywords
- CHO cell culture, process parameter interaction, pH, dissolved oxygen, dissolved CO2, critical quality attributes, monoclonal antibodies, charge variants, N-glycosylation, sialylation, high-mannose glycans, amino acid metabolism, specific productivity, process scale-up, quality by design
- MeSH terms
- Animals, Carbon Dioxide, Cricetulus, Cricetinae, Hydrogen-Ion Concentration, Oxygen, Oxygen Consumption, CHO Cells, Cell Culture Techniques
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