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Reinforcement learning meets bioprocess control through behavior cloning: Real-world deployment in an industrial photobioreactor
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The complexity of living cells as production units creates major challenges for maintaining optimal bioprocess conditions, especially in open Photobioreactors (PBRs) exposed to fluctuating environments. To address this, we propose a Reinforcement Learning (RL) controller for pH regulation in open PBR systems. This work represents, to the best of our knowledge, the first industrial validation of an RL-based control strategy in a bioprocess. Our method begins with an offline training stage in which the RL agent learns from trajectories generated by a nominal Proportional–Integral–Derivative (PID) controller, without direct interaction with the real system. This is followed by deployment, where the RL agent acts and collects data during the day and is fine-tuned every night, enabling adaptation to evolving process dynamics and stronger rejection of fast, transient disturbances. This continual policy adaptation allows the offline-trained RL to effectively handle the inherent nonlinearities and external disturbances in open PBRs. Simulation studies highlight the advantages of our method: the Integral of Absolute Error (IAE) was reduced by 8% compared to PID control, 6% relative to a classical Model Predictive Controller (MPC), and 5% relative to a standard off-policy RL. Moreover, control effort decreased substantially—by 54% compared to PID, 11% compared to MPC, and 7% compared to the standard off-policy RL. Finally, an 8-day experimental validation under varying environmental co…
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Even with the support of digital tools, environmental and nutritional factors such as temperature, pH, nitrogen and phosphorus balance, and availability of inorganic and organic carbon continue to be decisive for productivity, requiring continuous monitoring and increasingly sophisticated control strategies.
“Moreover, even with the support of digital tools, environmental and nutritional factors—such as temperature, pH, nitrogen and phosphorus balance, as well as the availability of inorganic and organic carbon—continue to be decisive for productivity, requiring continuous monitoring and increasingly sophisticated control strategies (Gil et al., 2025; Soon et al., 2025).”
From Microalgae biotechnology and its role in sustainable and healthy food design (2025) · cites this paper as Gil et al., 2025
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Metadata
- Authors
- Gil, J. D., Del Rio Chanona, E. A., Guzmán, J. L., & Berenguel, M.
- Affiliations
- University of Almería (ES)
- Corresponding author
- Gil, Juan D.
- Venue
- Engineering Applications of Artificial Intelligence
- Publisher
- Elsevier BV
- Published
- 2026-01
- Volume
- 164
- Pages
- 113326
- ISSN
- 0952-1976 (ISSN-L)
- OpenAlex
- W4416851358
- Cited by
- 13
- References
- 36
- Citations by year
- 2026: 13
- FWCI
- 5.15
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Licence
- Locations
- Engineering Applications of Artificial Intelligence (publishedVersion, cc-by-nc-nd)
- Funders
- Universidad de Almería
- European Regional Development Fund
- Horizon 2020 (101060991)
- European Commission
- Government of Spain Ministry of Science, Innovation and Universities
- Topics
- Physical Sciences › Computer Science › Artificial Intelligence › Reinforcement Learning in Robotics
- Physical Sciences › Engineering › Control and Systems Engineering › Adaptive Dynamic Programming Control
- Physical Sciences › Engineering › Control and Systems Engineering › Advanced Control Systems Optimization
- Keywords
- reinforcement learning, bioprocess control, photobioreactors, pH control, behavior cloning, offline training, PID controller, industrial deployment, disturbance rejection, nonlinear control, model predictive control
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