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A sodium salt-assisted roasting approach followed by leaching for recovering spent LiFePO4 batteries

Zhang, Beilei, Qu, Xin, Chen, Xiang, Liu, Dongxu, Zhao, Zhuqing, Xie, Hongwei, Wang, Dihua, Yin, Huayi·2022·Journal of Hazardous Materials

Abstract

Mild-temperature (<1000 °C) carbothermic reduction has been proven as an effective way to recover Li and transition metals by converting lithium transition metal oxides to transition metals/alloys and Li2CO3. However, LiFePO4 cannot be reduced by carbon because of its thermodynamically stable olivine structure. Herein, LiFePO4 is converted to Fe and lithium salts by carbon with the assistance of Na2CO3 that acts as an activating agent to break down the chemical bonds of LiFePO4 and thereby enable the carbothermic reduction. Using Na2CO3 as the activating agent, LiFePO4 was reduced to Fe, NaLi2PO4, and LiNa5(PO4)2 which can be separated by magnetic separation with a Li recovery rate of 99.2%. Using NaOH as the activating agent, LiFePO4 was oxidized to Fe3O4, NaLi2PO4 and LiNa5(PO4)2 at 600 °C, and the roasted products can be separated by magnetic separation process with a Li recovery rate of 92.7%. Various sodium salts were tested to screen proper salts for the reduction process, and a 400-g scale roasting-separation process has been demonstrated. Overall, the salt-assisted roasting is a promising way to recycle spent LiFePO4 batteries without using strong mineral acids and shows great potential for the industrial-scale implementation.

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Metadata

Authors
Zhang, B., Qu, X., Chen, X., Liu, D., Zhao, Z., Xie, H., Wang, D., & Yin, H.
Venue
Journal of Hazardous Materials
Publisher
Elsevier BV
Published
2022-02
Volume
424
Issue
Pt C
Pages
127586
ISSN
0304-3894 (ISSN-L)
OpenAlex
W3210443895
Cited by
178
References
3
FWCI
8.87
Type
journal article
Language
en
Open access
closed

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CoChat. (2026). Citation check: A sodium salt-assisted roasting approach followed by leaching for recovering spent LiFePO4 batteries. https://app.cochat.ai/papers/10.1016/j.jhazmat.2021.127586
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Zhang, B., Qu, X., Chen, X., Liu, D., Zhao, Z., Xie, H., Wang, D., & Yin, H. (2022). A sodium salt-assisted roasting approach followed by leaching for recovering spent LiFePO4 batteries. Journal of Hazardous Materials. https://doi.org/10.1016/j.jhazmat.2021.127586

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