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Scalable production of large quantities of defect-free few-layer graphene by shear exfoliation in liquids

Open access
Paton, Keith R., Varrla, Eswaraiah, Backes, Claudia, Smith, Ronan J., Khan, Umar, O’Neill, Arlene, Boland, Conor, Lotya, Mustafa, Istrate, Oana M., King, Paul, Higgins, Tom, Barwich, Sebastian, May, Peter, Puczkarski, Pawel, Ahmed, Iftikhar, Moebius, Matthias, Pettersson, Henrik, Long, Edmund, Coelho, João, O’Brien, Sean E., McGuire, Eva K., Sanchez, Beatriz Mendoza, Duesberg, Georg S., McEvoy, Niall, Pennycook, Timothy J., Downing, Clive, Crossley, Alison, Nicolosi, Valeria, Coleman, Jonathan N.·2014·Nature Materials

Abstract

To progress from the laboratory to commercial applications, it will be necessary to develop industrially scalable methods to produce large quantities of defect-free graphene. Here we show that high-shear mixing of graphite in suitable stabilizing liquids results in large-scale exfoliation to give dispersions of graphene nanosheets. X-ray photoelectron spectroscopy and Raman spectroscopy show the exfoliated flakes to be unoxidized and free of basal-plane defects. We have developed a simple model that shows exfoliation to occur once the local shear rate exceeds 10(4) s(-1). By fully characterizing the scaling behaviour of the graphene production rate, we show that exfoliation can be achieved in liquid volumes from hundreds of millilitres up to hundreds of litres and beyond. The graphene produced by this method performs well in applications from composites to conductive coatings. This method can be applied to exfoliate BN, MoS2 and a range of other layered crystals.

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Metadata

Authors
Paton, K. R., Varrla, E., Backes, C., Smith, R. J., Khan, U., O’Neill, A., Boland, C., Lotya, M., Istrate, O. M., King, P., Higgins, T., Barwich, S., May, P., Puczkarski, P., Ahmed, I., Moebius, M., Pettersson, H., Long, E., Coelho, J., O’Brien, S. E., McGuire, E. K., Sanchez, B. M., Duesberg, G. S., McEvoy, N., Pennycook, T. J., Downing, C., Crossley, A., Nicolosi, V., & Coleman, J. N.
Venue
Nature Materials
Published
2014-04-20
Volume
13
Issue
6
Pages
624-630
ISSN
  • 1476-1122 (ISSN-L)
  • 1476-4660
OpenAlex
W2101353938
Cited by
2,401
References
2
FWCI
98.73
Type
journal article
Language
en
Open access
green

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CoChat. (2026). Citation check: Scalable production of large quantities of defect-free few-layer graphene by shear exfoliation in liquids. https://app.cochat.ai/papers/10.1038/nmat3944
The paper
Paton, K. R., Varrla, E., Backes, C., Smith, R. J., Khan, U., O’Neill, A., Boland, C., Lotya, M., Istrate, O. M., King, P., Higgins, T., Barwich, S., May, P., Puczkarski, P., Ahmed, I., Moebius, M., Pettersson, H., Long, E., Coelho, J., . . . Coleman, J. N. (2014). Scalable production of large quantities of defect-free few-layer graphene by shear exfoliation in liquids. Nature Materials. https://doi.org/10.1038/nmat3944

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Contains information from the Semantic Scholar Academic Graph Datasets, made available under the ODC Attribution License (ODC-BY 1.0).

Semantic Scholar’s data is described in: Kinney, R., et al. (2023). The Semantic Scholar Open Data Platform. arXiv:2301.10140.