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Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation
Open accessAbstract
We have developed a method for the three-dimensional (3D) printing of continuous fiber-reinforced thermoplastics based on fused-deposition modeling. The technique enables direct 3D fabrication without the use of molds and may become the standard next-generation composite fabrication methodology. A thermoplastic filament and continuous fibers were separately supplied to the 3D printer and the fibers were impregnated with the filament within the heated nozzle of the printer immediately before printing. Polylactic acid was used as the matrix while carbon fibers, or twisted yarns of natural jute fibers, were used as the reinforcements. The thermoplastics reinforced with unidirectional jute fibers were examples of plant-sourced composites; those reinforced with unidirectional carbon fiber showed mechanical properties superior to those of both the jute-reinforced and unreinforced thermoplastics. Continuous fiber reinforcement improved the tensile strength of the printed composites relative to the values shown by conventional 3D-printed polymer-based composites.
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Citations
Cited by
3D printing of polymer matrix composites: A review and prospective
Wang, X., Jiang, M., Zhou, Z., Gou, J., & Hui, D. (2017) · Composites Part B: Engineering · doi:10.1016/j.compositesb.2016.11.034 · Cited by 3,325
Wickramasinghe, S., Do, T., & Tran, P. (2020) · Polymers · doi:10.3390/polym12071529 · Cited by 1,052
Kabir, S. M. F., Mathur, K., & Seyam, A.-F. M. (2020) · Composite Structures · doi:10.1016/j.compstruct.2019.111476 · Cited by 678
Additive manufacturing of natural fiber reinforced polymer composites: Processing and prospects
Balla, V. K., Kate, K. H., Satyavolu, J., Singh, P., & Tadimeti, J. G. D. (2019) · Composites Part B: Engineering · doi:10.1016/j.compositesb.2019.106956 · Cited by 580
Daminabo, S. C., Goel, S., Grammatikos, S. A., Nezhad, H. Y., & Thakur, V. K. (2020) · Materials Today Chemistry · doi:10.1016/j.mtchem.2020.100248 · Cited by 567
Metadata
- Authors
- Matsuzaki, R., Ueda, M., Namiki, M., Jeong, T.-K., Asahara, H., Horiguchi, K., Nakamura, T., Todoroki, A., & Hirano, Y.
- Venue
- Scientific Reports
- Published
- 2016-03-11
- Volume
- 6
- Issue
- 1
- Pages
- 23058-23058
- ISSN
- 2045-2322 (ISSN-L)
- OpenAlex
- W2436552658
- Cited by
- 1,171
- References
- 0
- FWCI
- 66.08
- Type
- journal article
- Language
- en
- Open access
- gold
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- Matsuzaki, R., Ueda, M., Namiki, M., Jeong, T.-K., Asahara, H., Horiguchi, K., Nakamura, T., Todoroki, A., & Hirano, Y. (2016). Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation. Scientific Reports. https://doi.org/10.1038/srep23058
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