CRYOGENIC THERMAL PERFORMANCE TESTING OF BULK-FILL AND AEROGEL INSULATION MATERIALS
Open accessAbstract
Thermal conductivity testing under actual-use conditions is a key to understanding how cryogenic thermal insulation systems perform in regard to engineering, economics, and materials factors.The Cryogenics Test Laboratory at NASA's Kennedy Space Center tested a number of bulk-fill insulation materials, including aerogel beads, glass bubbles, and perlite powder, using a new cylindrical cryostat.Boundary temperatures for the liquid nitrogen boiloff method were 78 K and 293 K. Tests were performed as a function of cold vacuum pressure under conditions ranging from high vacuum to no vacuum.Results were compared with those from complementary test methods in the range of 20 K to 300 K. Various testing techniques are required to completely understand the operating performance of a material and to provide data for answers to design engineering questions.
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For the conductivity versus pressure data from another literature source, the single-pore model predicts the two asymptotic behaviors but contains error near the transition pressure.
“It can easily be seen from Fig. 12 that whereas single-pore model predicts the two asymptotic behaviors, it contains error in prediction near the transition pressure.”
From Effective thermal conductivity of insulation materials for cryogenic LH2 storage tanks: A review (2023) · cites this paper as [77]
The Test Results section (Figure 3; page unavailable) reports apparent thermal conductivity versus cold vacuum pressure, so the paper can serve as a source of those data. Our copy does not evaluate a single-pore model or say that it predicts the asymptotic behaviors but errs near the transition pressure; searches for those model terms found no such passage. (LLM, conf=0.85)
Experimental — accuracy not yet measuredScholtens et al. and Fesmire et al. reported conductivity data at various vacuum levels but only at an average temperature of 185 K and lack temperature variation.
“Similarly, Scholtens et al. [77] and Fesmire et al. [32] have reported the conductivity data at various vacuum levels but only at an average temperature of 185 K and lack the temperature variation.”
From Effective thermal conductivity of insulation materials for cryogenic LH2 storage tanks: A review (2023) · cites this paper as [77]
The Test Results show conductivity measured across vacuum pressures, with boundary temperatures of approximately 78 K and 293 K rather than a series of mean temperatures. The Cryostat-100 Test Apparatus and Method section states a mean test temperature of 186 K, not the claimed 185 K (page unavailable in our copy). (LLM, conf=0.85)
Experimental — accuracy not yet measuredAerogel powders may belong to the category of materials with dual porosities.
“Aerogel powders may belong to this category, where measured conductivities [77] at 185 K and various vacuum levels are shown in Fig. 15.”
From Effective thermal conductivity of insulation materials for cryogenic LH2 storage tanks: A review (2023) · cites this paper as [77]
The Test Results (Figure 3; page unavailable) report aerogel-bead conductivity across vacuum pressures, with boundary temperatures of approximately 78 K and 293 K (a mean of about 185 K). The paper does not identify aerogel powders as having dual porosities; that classification is the citing authors’ suggestion, while the citation is attached to the conductivity measurements. (LLM, conf=0.82)
Experimental — accuracy not yet measuredOther evacuated insulation systems (e.g., perlite powder, glass bubbles, foams, aerogels) can provide heat flux values in the range of approximately 7-20 W/m2 in vacuum for typical boundary conditions of 300 K and 77 K.
“Other evacuated insulation systems include, for example, perlite powder, glass bubbles, foams, aerogels, which can provide heat fl ux values in the range of approximately 7 -20 W/m 2 (in vacuum) for typical boundary conditions of 300 K and 77 K [1 -3].”
From Cylindrical cryogenic calorimeter testing of six types of multilayer insulation systems (2018) · cites this paper as [1]
Figure 4 (Test Results; page not provided) reports heat fluxes of approximately 7–20 W/m² at some vacuum pressures for glass bubbles, perlite powder, and aerogel beads, with boundary temperatures of about 293 K and 78 K. The paper tests those three materials, not foams, so it does not support the claim’s inclusion of foams in that performance range. (LLM, conf=0.88)
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Cites
Equipment and Methods for Cryogenic Thermal Insulation Testing
Fesmire, J. E. (2004) · AIP Conference Proceedings · doi:10.1063/1.1774730 · Cited by 29 · cited 10× · see citing works
“The similar Cryostat-1 was used in earlier studies of bulk-fill materials [4, 5].”
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Research works printed but not linked: 7
- Fesmire, J.E. and Augustynowicz, S.D, "Thermal Performance Testing of Glass Microspheres Under Cryogenic-Vacuum Conditions," m Advances in Cryogenic Engineering 49, edited by J. Waynert et al.. Plenum, New York, 2004, pp. 612-618.
- Fesmire, J.E., Augustynowicz, S.D., and Rouanet, S., "Aerogel Beads as Cryogenic Thermal Insulation System," in Advances in Cryogenic Engineering 47, edited by S. Breon et al.. Plenum, New York, 2002, pp. 1541-1548.
- Fesmire, J.E., Morris, D.L., Augustynowicz, S.D., Nagy, Z.F., and Sojourner, S.J., "Vibration and Thermal Cycling Effects on Bulk-Fill Insulation Materials for Cryogenic Tanks," m Advances in Cryogenic Engineering 51B, edited by J.G. Weisend et al.. Plenum, New York, 2006, pp. 1359-1366.
- Cunnington, G.R. and Tien, C.L., "Apparent Thermal Conductivity of Uncoated Microsphere Cryogenic Insulation," in Advances in Cryogenic Engineering 22, ed. K.D. Timmerhaus, Plenum, New York, 1977, pp. 263-271.
- Fulk, M.M., "Evacuated Powder Insulation for Low Temperatures," m Progress in Cryogenics 1, Academic Press, New York, 1959, pp. 65-84.
- Kropschot, R.H. and Burgess, R.W., "Perlite for Cryogenic Insulation," in Proceedings of the 1962 Cryogenic Engineering Conference, ed. K.D. Timmerhaus, University of California, Los Angeles., 1963, pp. 425-436.
- Rettelbach, T., Sauberlich, J., Korder, S., and Fricke, J., "Thermal Conductivity of IR-Opacified Silica Aerogel Powders Between lOK and 275K," in Journal of Physics D, Applied Physics 28, 1995, pp. 581-587.
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Cylindrical cryogenic calorimeter testing of six types of multilayer insulation systems
Fesmire, J. E., & Johnson, W. L. (2018) · Cryogenics · doi:10.1016/j.cryogenics.2017.11.004 · Cited by 103 · see citing works
Self-citationStandardization in cryogenic insulation systems testing and performance data
Fesmire, J. E. (2015) · Physics Procedia · doi:10.1016/j.phpro.2015.06.205 · Cited by 85 · see citing works
Self-citationEffective thermal conductivity of insulation materials for cryogenic LH2 storage tanks: A review
Ratnakar, R. R., Sun, Z., & Balakotaiah, V. (2023) · International Journal of Hydrogen Energy · doi:10.1016/j.ijhydene.2022.11.130 · Cited by 73 · see citing works
Energy efficient large-scale storage of liquid hydrogen
Fesmire, J., Swanger, A., Jacobson, J., & Notardonato, W. (2022) · IOP Conference Series: Materials Science and Engineering · doi:10.1088/1757-899x/1240/1/012088 · Cited by 59 · see citing works
Self-citationAerogel-Based Insulation Materials for Cryogenic Applications
Fesmire, J. E. (2019) · IOP Conference Series: Materials Science and Engineering · doi:10.1088/1757-899x/502/1/012188 · Cited by 13 · see citing works
Self-citation
- Authors
- Scholtens, B. E., Fesmire, J. E., Sass, J. P., Augustynowicz, S. D., Heckle, K. W., Weisend, J. G., Barclay, J., Breon, S., Demko, J., DiPirro, M., Kelley, J. P., Kittel, P., Klebaner, A., Zeller, A., Zagarola, M., Van Sciver, S., Rowe, A., Pfotenhauer, J., Peterson, T., & Lock, J.
- Affiliations
- Kennedy Space Center (US)
- ORCID
- Venue
- AIP Conference Proceedings
- Publisher
- AIP
- Published
- 2008
- Volume
- 985
- Pages
- 152-159
- ISSN
- 0094-243X (ISSN-L)
- OpenAlex
- W1669587661
- Cited by
- 33
- References
- 1
- Citations by year
- 2026: 2 · 2025: 2 · 2024: 4 · 2022: 2 · 2021: 3 · 2020: 2 · 2019: 1 · 2018: 1 · 2017: 4 · 2016: 2 · 2015: 1 · 2014: 2 · 2013: 1 · 2012: 2
- FWCI
- 2.60
- Type
- conference paper
- Language
- en
- Open access
- bronze
- doi.org
- Locations
- AIP conference proceedings (publishedVersion)
- NASA STI Repository (National Aeronautics and Space Administration) (submittedVersion)
- Topics
- Physical Sciences › Engineering › Aerospace Engineering › Spacecraft and Cryogenic Technologies
- Physical Sciences › Chemistry › Spectroscopy › Aerogels and thermal insulation
- Physical Sciences › Materials Science › Materials Chemistry › Thermal properties of materials
- Keywords
- cryogenic insulation, thermal conductivity, hollow glass microspheres
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