Understanding plasma spraying
Abstract
This article intends to summarize our actual knowledge in plasma spraying with an emphasis on the points where work is still in progress. It presents successively: the plasma torches with the resulting plasma jets and their interactions with the surrounding environment; the powder injection with the heat, momentum and mass transfers between particles and first plasma jets and then plasma plume; the particles flattening and solidification, forming splats which then layer to form the coating; the latest developments related to the production of plasma sprayed finely structured coatings.
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The introduction of liquid thermal spray (LTS) has circumvented this technical issue and enables sub-micron feedstocks to be thermal sprayed.
“The introduction of liquid thermal spray (LTS) [160, 161] has circumvented this technical issue and enables sub-micron feedstocks to be thermal sprayed.”
From High Temperature Corrosion Resistant and Anti-slagging Coatings for Boilers: A Review (2024) · cites this paper as [160]
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High Temperature Corrosion Resistant and Anti-slagging Coatings for Boilers: A Review
Khantisopon, K., Singh, S., Jitputti, J., Berndt, C. C., & Ang, A. S. M. (2024) · High Temperature Corrosion of Materials · doi:10.1007/s11085-024-10251-0 · Cited by 24 · see citing works
- Authors
- Fauchais, P.
- Affiliations
- Institut de Recherche sur les Céramiques (FR)
- Corresponding author
- Fauchais, P
- Venue
- Journal of Physics D: Applied Physics
- Publisher
- IOP Publishing
- Published
- 2004-04-15
- Volume
- 37
- Issue
- 9
- Pages
- R86-R108
- ISSN
- 0022-3727 (ISSN-L)
- 1361-6463
- OpenAlex
- W2031523609
- Cited by
- 777
- References
- 0
- Citations by year
- 2026: 22 · 2025: 33 · 2024: 25 · 2023: 32 · 2022: 48 · 2021: 41 · 2020: 24 · 2019: 32 · 2018: 41 · 2017: 42 · 2016: 49 · 2015: 45 · 2014: 45 · 2013: 43 · 2012: 40
- FWCI
- 49.07
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Journal of Physics D Applied Physics (publishedVersion)
- Topics
- Physical Sciences › Engineering › Aerospace Engineering › High-Temperature Coating Behaviors
- Physical Sciences › Physics and Astronomy › Atomic and Molecular Physics, and Optics › Vacuum and Plasma Arcs
- Physical Sciences › Engineering › Mechanical Engineering › Surface Treatment and Coatings
- Keywords
- plasma spraying, plasma torch, plasma jet, powder injection, heat and momentum transfer, splats, coating deposition, plasma plume
About these checks
Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.
Statistics and arithmetic are recomputed, not judged.
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