Wind Turbine Planetary Gearbox Fault Diagnosis Based on Self-Powered Wireless Sensor and Deep Learning Approach
Open accessAbstract
In this paper, a novel and more effective fault diagnosis approach for wind turbine planetary gearbox (PGB) is proposed. In order to better detect the faults in the early stage of the faults of the wind turbine PGB, the corresponding maintenance measures can be carried out to prevent the faults from becoming more serious, so as to seriously affect the normal operation of the fan gearbox. The gear with lighter fault degree is used to simulate the early fault signal. Compared with the fault which has seriously affected the normal working condition, the fault characteristics of the early fault signal are more difficult to detect. So in this design, deep belief network (DBN) optimized by quantum particle swarm optimization (QPSO) algorithm is used to extract deeper and more identifiable features of slight fault signal. After optimization by QPSO algorithm, DBN can get a most suitable structure according to the actual working signal of fan gearbox. Then these extracted features are input into the least squares support vector machine (LSSVM) optimized by QPSO for fault diagnosis test. At the same time, the wireless sensor nodes using self-energy in vibration state are optimized. By using microcontroller unit (MCU) MSP430F149 and nRF24L01 radio frequency (RF) chip with lower energy consumption, the normal dormant state can be maintained, the power requirement of transmission mode can be met, the stability of the whole node can be improved, and the phenomenon of energy shortage caused by short-term fluctuation can be prevented. The comparative experiments in this paper show that this method has good effect on the fault diagnosis of wind turbine PGB.
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The sensor node in [16] features a low sampling frequency of 50 Hz and limited coverage of 6 m.
“However, the sensor node features a low sampling frequency of 50 Hz and limited coverage of 6 m.”
From Aerosense: A Self-Sustainable and Long-Range Bluetooth Wireless Sensor Node for Aerodynamic and Aeroacoustic Monitoring on Wind Turbines (2023) · cites this paper as [16]
The Experiment Setup section reports that the node’s communication success rate falls below the paper’s 80% reliability threshold at 16.1 m, contrary to a coverage limit of 6 m. The passages found do not establish a 50 Hz sampling frequency. (LLM, conf=0.88)
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Experimental — accuracy not yet measuredIn [16], the health status of a planetary gearbox is estimated through vibration analysis.
“Another comparable solution is proposed in [16], where the health status of a planetary gearbox is estimated through vibration analysis.”
From Aerosense: A Self-Sustainable and Long-Range Bluetooth Wireless Sensor Node for Aerodynamic and Aeroacoustic Monitoring on Wind Turbines (2023) · cites this paper as [16]
The work in [16] shows a vibration-based energy harvester using a 0.9 mW piezoelectric element to cover the whole energy demand.
“This work also shows the practical implementation of a vibration-based energy harvester, using a 0.9 mW piezoelectric element to cover the whole energy demand.”
From Aerosense: A Self-Sustainable and Long-Range Bluetooth Wireless Sensor Node for Aerodynamic and Aeroacoustic Monitoring on Wind Turbines (2023) · cites this paper as [16]
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Polonelli, T., Muller, H., Kong, W., Fischer, R., Benini, L., & Magno, M. (2023) · IEEE Sensors Journal · doi:10.1109/jsen.2022.3224307 · Cited by 35 · see citing works
- Authors
- Lu, L., He, Y., Wang, T., Shi, T., & Ruan, Y.
- Affiliations
- Wuhan University (CN)
- Hefei University of Technology (CN)
- Venue
- IEEE Access
- Published
- 2019
- Volume
- 7
- Pages
- 119430-119442
- ISSN
- 2169-3536 (ISSN-L)
- OpenAlex
- W2969314380
- Cited by
- 35
- References
- 0
- Citations by year
- 2026: 2 · 2025: 5 · 2024: 2 · 2023: 5 · 2022: 8 · 2021: 9 · 2020: 3 · 2019: 1
- FWCI
- 2.91
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Locations
- IEEE Access (publishedVersion, cc-by)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Funders
- National Natural Science Foundation of China (51577046)
- State Key Program of National Natural Science Foundation of China (51637004)
- National Key Research and Development Plan, Important Scientific Instruments and Equipment Development (2016YFF0102200)
- Equipment Research Project in Advance (41402040301)
- Topics
- Physical Sciences › Engineering › Control and Systems Engineering › Machine Fault Diagnosis Techniques
- Physical Sciences › Engineering › Mechanical Engineering › Gear and Bearing Dynamics Analysis
- Physical Sciences › Engineering › Civil and Structural Engineering › Structural Health Monitoring Techniques
- Keywords
- fault diagnosis, early fault detection, deep belief network, quantum-behaved particle swarm optimization, least squares support vector machine, self-powered wireless sensors, vibration signal feature extraction, low-power sensor nodes, wind turbine maintenance
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