Implementation of Supervisory Control and Data Acquisition - SCADA on a PLC and VFD Controlled Digital Mixing Plant Using TIA Portal
Abstract
This paper outlines the design and implementation of SCADA based digital mixer using the Siemens PLC S7-1200 CPU 1214C DC/DC/RLY as the system controller with provision of the algorithm and the equipment needed. This work will give wireless controlling and monitoring [1] of volume, flow rate of liquid tanks and mixer impeller’s frequency in real time. The volume of input liquid given by the user is in litres and the system ensures the flow of same volume as per process requirement. For this purpose a plant is designed consists of a mixing tank and two supply tanks along with flow sensors. The process is controlled by ladder logic diagram and a wireless node i.e. SCADA PC designed on TIA Portal.
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Over 50 percent of currently deployed PLC systems in industrial plants remain configured with default credentials or plaintext command channels.
“Studies indicate that over 50 percent of currently deployed PLC systems in industrial plants remain configured with default credentials or plaintext command channels, exposing them to cyberphysical threats that can disrupt physical processes or lead to catastrophic operational failures (Hasan et al., 2019;Sadia, 2023).”
From ADAPTING PLC/SCADA SYSTEMS TO MITIGATE INDUSTRIAL IOT CYBERSECURITY RISKS IN GLOBAL MANUFACTURING (2024) · cites this paper as Hasan et al., 2019
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ADAPTING PLC/SCADA SYSTEMS TO MITIGATE INDUSTRIAL IOT CYBERSECURITY RISKS IN GLOBAL MANUFACTURING
Phillip M. Drayer Department of Electrical Engineering, L. U., Tarek, J. H., Hasan, Z., & Master in Electrical and Electronics Engineering, C. O. E. (2024) · American Journal of Interdisciplinary Studies · doi:10.63125/0v4cms60 · Cited by 1 · see citing works
- Authors
- Hasan, B., Mohani, S. S.-U.-H., Hussain, S. S., Yasin, S., Alvi, W. A., & Saeed, O.
- Affiliations
- Iqra University (PK)
- Venue
- 2019 4th International Conference on Emerging Trends in Engineering, Sciences and Technology (ICEEST)
- Publisher
- IEEE
- Published
- 2019-12
- Pages
- 1-6
- OpenAlex
- W3004487786
- Cited by
- 9
- References
- 0
- Citations by year
- 2026: 2 · 2025: 1 · 2024: 2 · 2023: 1 · 2022: 2 · 2020: 1
- FWCI
- 1.16
- Type
- conference paper
- Language
- en
- Open access
- closed
- Licence
- Locations
- International Conference on Emerging Trends in Engineering, Sciences and Technology (ICEEST) (publishedVersion)
- Topics
- Physical Sciences › Engineering › Control and Systems Engineering › Industrial Automation and Control Systems
- Physical Sciences › Engineering › Control and Systems Engineering › Advanced Algorithms and Applications
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Electric Power Systems and Control
- Keywords
- supervisory control and data acquisition, SCADA, programmable logic controller, Siemens S7-1200, variable frequency drive, TIA Portal, wireless monitoring, flow rate control, ladder logic, mixing tank, flow sensors
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