Pneumatic Control System of Automatic Production Line Using SCADA Implement PLC
Abstract
SCADA system is used to enable the operator to Provide immediate knowledge of the system with the help of HMI. In order to improve performance, efficiency and safety of the system, as well as when any trouble occurs SCADA system shows the place of the error to the operator to reduces the number of labors wanted for troubleshooting and reduces downtime. Scada also used to generate alarming and trending. The objectives of this work are; to design and implement of SCADA system to the automatic production line, which helps in the decision-making during and after the process. Also, provide a way for different software packages to access values from the control device (PLC) at the same computer using the NI OPC servers to monitor the performance of the pneumatic equipment. The automatic production line which can performance feeding, transportation, sorting functions designed and simulated in FACTORY IO software then implemented. S7-1200 plc used to control the automatic production line using TIA PORTAL V15 software, and LabVIEW used to great Human Machine Interface (HMI) to monitor the status of the system. The communication between the master program TIA PORTAL V15 software and slave program LABVIEW through OLE Process Control (OPC) service. OPC offers greater flexibility and, lower costs of development, integration, and assembly for controlling and monitoring the industrial process. As well as OPC involves a wide variety of data sources (software for interfacing to industrial aut…
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The global transition toward IIoT has resulted in widespread integration of PLC and SCADA platforms with cloud-based analytics, enterprise planning tools, and remote monitoring interfaces, transforming them into cyber-physical systems exposed to network-level threats.
“However, the global transition toward the Industrial Internet of Things (IIoT) has resulted in the widespread integration of PLC and SCADA platforms with cloud-based analytics, enterprise planning tools, and remote monitoring interfaces, transforming them into cyber-physical systems exposed to network-level threats (hadi & Sallom, 2019).”
From ADAPTING PLC/SCADA SYSTEMS TO MITIGATE INDUSTRIAL IOT CYBERSECURITY RISKS IN GLOBAL MANUFACTURING (2024) · cites this paper as hadi & Sallom, 2019
The detection error variability outperformed the variability ranges observed in hadi & Sallom (2019).
“MATLAB-derived time-series validation further verified that detection errors remained below 5%, with standard deviations under ±0.6 seconds, outperforming the variability ranges observed in (hadi & Sallom, 2019).”
From ADAPTING PLC/SCADA SYSTEMS TO MITIGATE INDUSTRIAL IOT CYBERSECURITY RISKS IN GLOBAL MANUFACTURING (2024) · cites this paper as hadi & Sallom, 2019
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ADAPTING PLC/SCADA SYSTEMS TO MITIGATE INDUSTRIAL IOT CYBERSECURITY RISKS IN GLOBAL MANUFACTURING
Phillip M. Drayer Department of Electrical Engineering, L. U., Tarek, J. H., Hasan, Z., & Master in Electrical and Electronics Engineering, C. O. E. (2024) · American Journal of Interdisciplinary Studies · doi:10.63125/0v4cms60 · Cited by 1 · see citing works
- Authors
- Hadi, H. H., & Sallom, M. Y.
- Affiliations
- University of Baghdad (IQ)
- Venue
- 2019 4th Scientific International Conference Najaf (SICN)
- Publisher
- IEEE
- Published
- 2019-04
- Pages
- 37-42
- OpenAlex
- W2970386720
- Cited by
- 35
- References
- 0
- Citations by year
- 2026: 2 · 2025: 5 · 2024: 6 · 2023: 9 · 2022: 6 · 2021: 4 · 2020: 3
- FWCI
- 5.03
- Type
- conference paper
- Language
- en
- Open access
- closed
- Licence
- Locations
- Scientific International Conference Najaf (SICN) (publishedVersion)
- Topics
- Physical Sciences › Engineering › Control and Systems Engineering › Industrial Automation and Control Systems
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Flexible and Reconfigurable Manufacturing Systems
- Physical Sciences › Engineering › Control and Systems Engineering › Advanced Algorithms and Applications
- Keywords
- SCADA, pneumatic control systems, automated production line, PLC, OPC server, human-machine interaction, LabVIEW, TIA Portal, industrial automation, troubleshooting
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