Cited by 88Environmental Impact and SustainabilityAdditive Manufacturing and 3D Printing TechnologiesSustainable Supply Chain Management

Toward a Sustainable Impeller Production: Environmental Impact Comparison of Different Impeller Manufacturing Methods

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Peng, Shitong, Li, Tao, Wang, Xinlin, Dong, Mengmeng, Liu, Zhichao, Shi, Junli, Zhang, Hongchao·2017·Journal of Industrial Ecology

Abstract

Summary: Impellers are the core components of turbomachinery in petrochemical and aeronautical engineering. In addition to conventional manufacturing (CM), additive manufacturing (AM) and remanufacturing (RM) can also be used in impeller production. This article presents a life cycle assessment method comparing the environmental impacts of different impeller manufacturing methods, including plunge milling (CM), laser cladding forming (AM combined with CM), and additive remanufacturing (RM). Results show that RM is the most environmentally favorable option, followed by AM and CM, in terms of global warming potential (GWP), Chinese resource depletion potential (CADP), water eutrophication potential (EP), and acidification potential. However, AM is not always more environmentally friendly than CM. The comparison of impeller production by CM and pure AM, in this case, indicates that the environmental burden of production using pure AM is approximately twice than that of CM. Compared with CM, the RM of impellers would reduce GWP, CADP, and EP by 64.7%, 66.1%, and 75.4%, respectively. The results of this study contribute to a scientific basis for the selection of manufacturing methods and the sustainable manufacturing of impeller production enterprises.

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  • The application of additive manufacturing has demonstrated enhancements in efficiency and effectiveness in impellers and is recognized as an efficient method for producing components that are challenging to machine.

    “The application of additive manufacturing has demonstrated enhancements in efficiency and effectiveness in impellers and is recognized as an efficient method for producing components that are challenging to machine [51].”

    From Towards Sustainability in Hydraulic Machinery Manufacturing by 3D Printing (2024) · cites this paper as [51]

    The 'Additive Manufacturing for Impellers' section calls AM an efficient way to produce complicated or difficult-to-machine components. The 'Implications for Additive Manufacturing' section finds an environmental advantage for the studied impeller, but specifies that it was made by a hybrid additive–conventional process; it does not establish improved impeller effectiveness or a general efficiency gain for wholly additive production. (LLM, conf=0.84)

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Cited by

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Authors
Peng, S., Li, T., Wang, X., Dong, M., Liu, Z., Shi, J., & Zhang, H.
Affiliations
  • Dalian University of Technology (CN)
  • Texas Tech University (US)
Corresponding author
Li, Tao
Venue
Journal of Industrial Ecology
Published
2017-07-05
Volume
21
Issue
S1
ISSN
  • 1088-1980 (ISSN-L)
  • 1530-9290
OpenAlex
W2732268205
Cited by
88
References
0
Citations by year
2026: 6 · 2025: 11 · 2024: 15 · 2023: 16 · 2022: 10 · 2021: 8 · 2020: 6 · 2019: 6 · 2018: 5 · 2017: 5
FWCI
3.38
Type
journal article
Language
en
Open access
Locations
  • Journal of Industrial Ecology (publishedVersion, cc-by)
  • ThinkTech (Texas Tech University) (submittedVersion, cc-by)
Funders
National Basic Research Program of China (2011CB013406)
Topics
  • Physical Sciences › Environmental Science › Environmental Engineering › Environmental Impact and Sustainability
  • Physical Sciences › Engineering › Automotive Engineering › Additive Manufacturing and 3D Printing Technologies
  • Social Sciences › Business, Management and Accounting › Strategy and Management › Sustainable Supply Chain Management
Keywords
impeller, turbomachinery, additive manufacturing, remanufacturing, plunge milling, life cycle assessment, environmental impact, global warming potential, resource depletion, eutrophication, acidification, sustainable manufacturing

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