Characterization of Gas Diffusion Layers for PEMFC

Abstract

In proton-exchange membrane fuel cells (PEMFC), gas diffusion layers serve as current collectors that allow ready access of fuel and oxidant to the anode and the cathode catalyst surfaces, respectively. Critical properties of five commercial and one in-house gas diffusion layers have been characterized and compared to determine factors limiting the oxygen transport in the cathode gas diffusion layer where there is no oxygen consumption. These properties are the limiting current, electronic resistivity, fraction of hydrophobic pores, gas permeability, pore size distribution, and surface morphology. Polarization curves using air and neat oxygen were collected to determine the air-limiting currents at three operating conditions: 80°C/75% relative humidity (RH) cathode inlet, 100°C/70% RH cathode inlet, and 120°C/35% RH cathode inlet, all at atmospheric pressure. Linear empirical relationships for permeability coefficient vs. limiting current were found at all three conditions. Characterization of the gas diffusion layers by porosimetry measurement provides the pore size distribution for the gas diffusion layers, which helps in understanding the correlation between the permeability coefficient and the limiting current at the temperatures and relative humidity tested.