The DOI matches its Crossref record; 20 of the 20 references it cites were found in a registry or an index.
Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V
Abstract
In this work, a finite element model is developed for predicting the thermo-mechanical response of Ti-6Al-4V during electron beam deposition. A three-dimensional thermo-elasto-plastic analysis is performed to model distortion and residual stress in the workpiece and experimental in situ temperature, and distortion measurements are performed during the deposition of a single-bead-wide, 16-layer-high wall built for model validation. Post-process blind hole–drilling residual stress measurements are also performed. Both the in situ distortion and post-process residual stress measurements suggest that stress relaxation occurs during the deposition of Ti-6Al-4V. A method of accounting for such stress relaxation in thermo-elasto-plastic simulations is proposed where both stress and plastic strain are reset to 0, when the temperature exceeds a prescribed stress relaxation temperature. Inverse simulation is used to determine the values of the absorption efficiency and the emissivity of electron beam–deposited, wire-fed Ti-6Al-4V, as well as the appropriate stress relaxation temperature.
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Cites
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Cited by
Additive manufacturing of metallic components – Process, structure and properties
DebRoy, T., Wei, H. L., Zuback, J. S., Mukherjee, T., Elmer, J. W., Milewski, J. O., Beese, A. M., Wilson-Heid, A., De, A., & Zhang, W. (2018) · Progress in Materials Science · doi:10.1016/j.pmatsci.2017.10.001 · Cited by 8,805
Process defects and in situ monitoring methods in metal powder bed fusion: a review
Grasso, M., & Colosimo, B. M. (2017) · Measurement Science and Technology · doi:10.1088/1361-6501/aa5c4f · Cited by 833
Heigel, J. C., Michaleris, P., & Reutzel, E. W. (2015) · Additive Manufacturing · doi:10.1016/j.addma.2014.10.003 · Cited by 438
Self-citationMeier, C., Weissbach, R., Weinberg, J., Wall, W. A., & Hart, A. J. (2019) · Journal of Materials Processing Technology · doi:10.1016/j.jmatprotec.2018.10.037 · Cited by 298
3D-printing process design of lattice compressor impeller based on residual stress and deformation
JIA, D., LI, F., & ZHANG, Y. (2020) · Scientific Reports · doi:10.1038/s41598-019-57131-1 · Cited by 68
Metadata
- Authors
- Denlinger, E. R., Heigel, J. C., & Michaleris, P.
- Venue
- Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
- Publisher
- SAGE Publications
- Published
- 2014-07-16
- Volume
- 229
- Issue
- 10
- Pages
- 1803-1813
- ISSN
- 0954-4054 (ISSN-L)
- 2041-2975
- OpenAlex
- W2075431933
- Cited by
- 263
- References
- 20
- FWCI
- 20.26
- Type
- journal article
- Language
- en
- Open access
- closed
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- Denlinger, E. R., Heigel, J. C., & Michaleris, P. (2015). Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. https://doi.org/10.1177/0954405414539494
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