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Cited by 263

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Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V

Denlinger, Erik R, Heigel, Jarred C, Michaleris, Panagiotis·2015·Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Abstract

In this work, a finite element model is developed for predicting the thermo-mechanical response of Ti-6Al-4V during electron beam deposition. A three-dimensional thermo-elasto-plastic analysis is performed to model distortion and residual stress in the workpiece and experimental in situ temperature, and distortion measurements are performed during the deposition of a single-bead-wide, 16-layer-high wall built for model validation. Post-process blind hole–drilling residual stress measurements are also performed. Both the in situ distortion and post-process residual stress measurements suggest that stress relaxation occurs during the deposition of Ti-6Al-4V. A method of accounting for such stress relaxation in thermo-elasto-plastic simulations is proposed where both stress and plastic strain are reset to 0, when the temperature exceeds a prescribed stress relaxation temperature. Inverse simulation is used to determine the values of the absorption efficiency and the emissivity of electron beam–deposited, wire-fed Ti-6Al-4V, as well as the appropriate stress relaxation temperature.

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Metadata

Authors
Denlinger, E. R., Heigel, J. C., & Michaleris, P.
Venue
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Published
2014-07-16
Volume
229
Issue
10
Pages
1803-1813
ISSN
  • 0954-4054 (ISSN-L)
  • 2041-2975
OpenAlex
W2075431933
Cited by
263
References
20
FWCI
20.26
Type
journal article
Language
en
Open access
closed

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CoChat. (2026). Citation check: Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V. https://app.cochat.ai/papers/10.1177/0954405414539494
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Denlinger, E. R., Heigel, J. C., & Michaleris, P. (2015). Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. https://doi.org/10.1177/0954405414539494

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