The DOI matches its Crossref record; 22 of the 22 references it cites were found in a registry or an index.
The influence of tool geometry on the thermo-mechanical and microstructural behaviour in friction stir welding of AA5086
Abstract
In this work, the effect of tool geometric parameters on thermo-mechanical behaviour in friction stir welding of AA5086 has been investigated. For doing so, the thermo-mechanical responses of material during welding with different tools have been predicted by a three-dimensional finite-element model using the finite-element code ABAQUS. In addition, welding experiments have been carried out to study the developed microstructures and the mechanical properties of welded alloy. The results show that tool geometry significantly affects the energy input, deformation pattern, plunge force, microstructures, and mechanical properties of the joint. The conical tool with the shoulder angle of 2° has been found to produce a larger deformation region as well as higher mechanical properties comparing with the cylindrical tools employed in this research. Additionally, tensile residual stresses are developed within the region around the weld centre-line, which gradually changes to compressive ones beyond the heat-affected zone. It is found that the ratio of heat generation from plastic to friction dissipation in the conical threaded pin is 44 per cent more than the cylindrical pin with similar shoulder diameter.
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“It is difficult to state the exact cause of the defect formation in the welded samples, but it is possible to justify the defect in the samples welded by FSW process based on the heat input and material flow under FSW tool [42][43][44].”
From Theoretical and experimental studies on fabrication of two-layer aluminum−copper pipe by friction stir additive manufacturing (2021) · cites this paper as [43]
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Metadata
- Authors
- Aval, H. J., Serajzadeh, S., & Kokabi, A. H.
- Affiliations
- Sharif University of Technology (IR)
- Venue
- Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
- Publisher
- SAGE Publications
- Published
- 2010-06-11
- Volume
- 225
- Issue
- 1
- Pages
- 1-16
- ISSN
- 0263-7154 (ISSN-L)
- 0954-4062
- 2041-2983
- OpenAlex
- W2012256624
- Cited by
- 36
- References
- 22
- Citations by year
- 2026: 3 · 2025: 1 · 2024: 8 · 2023: 4 · 2022: 1 · 2021: 6 · 2020: 2 · 2019: 2 · 2018: 1 · 2017: 1 · 2016: 1 · 2015: 1 · 2014: 2 · 2013: 3
- FWCI
- 1.82
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science (publishedVersion)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Physical Sciences › Engineering › Mechanical Engineering › Advanced machining processes and optimization
- Keywords
- friction stir welding, tool geometry, thermomechanical behavior, microstructure, shoulder angle, energy input, deformation patterns, residual stress, heat-affected zone, plastic dissipation, finite element analysis
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