Additively manufactured high-performance polymeric materials and their potential use in the oil and gas industry
Open accessAbstract
The oil and gas industry has been tagged as among the largest revenue-generating sectors in the world. High-performance polymers (HPPs), on the other hand, are among the most useful industrial materials, while the utility of 3D printing technologies has evolved and transitioned from rapid prototyping of composite materials to manufacturing of functional parts. In this prospective, we highlight the potential uses and industrial applications of 3D-printed HPP materials in the oil and gas sector, including the challenges and opportunities present.Graphical abstract
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PEI has a wide processing temperature range from 350°C to 425°C and a glass transition temperature ranging from 217°C to 250°C.
“PEI boasts a wide processing temperature range, spanning from 350 ◦ C to 425 ◦ C, and exhibits a high glass transition temperature, ranging from 217 ◦ C to 250 ◦ C.”
From A comprehensive review of lunar-based manufacturing and construction (2024) · cites this paper as [206]
The 'Commonly used HPPs > Polyetherimide' section (page unavailable) says PEI requires high processing temperatures and a nozzle of about 400°C, but does not give a 350–425°C processing range. It gives glass transition temperatures of 186°C for ULTEM 9085 and 217°C for ULTEM 1010, not a 217–250°C range. (LLM, conf=0.88)
Experimental — accuracy not yet measuredPEI's outgassing values fall within the allowable range specified by NASA for in-space processing.
“Similar to PEEK, its outgassing values fall within the allowable range specified by NASA for in-space processing.”
From A comprehensive review of lunar-based manufacturing and construction (2024) · cites this paper as [206]
The PEI discussion in “Commonly used HPPs” describes heat resistance, low smoke emission, and printing conditions, but gives no outgassing values. Searches for outgassing, NASA limits, and spacecraft use found no passage in our copy addressing whether PEI meets an allowable range for in-space processing. (LLM, conf=0.75)
Experimental — accuracy not yet measuredPEI has a density of 1.27 g/cm3 and a tensile stress (at yield) of 110 MPa.
“PEI has a 1 . 27 g/cm 3 density and a tensile stress (at yield) of 110 MPa.”
From A comprehensive review of lunar-based manufacturing and construction (2024) · cites this paper as [206]
The Polyetherimide subsection describes PEI as strong but gives no density or tensile stress at yield. Searches for “1.27,” “110 MPa,” and “tensile stress (at yield)” found no passage establishing either claimed value in our copy. (LLM, conf=0.76)
Experimental — accuracy not yet measured
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A comprehensive review of lunar-based manufacturing and construction
Azami, M., Kazemi, Z., Moazen, S., Dubé, M., Potvin, M.-J., & Skonieczny, K. (2024) · Progress in Aerospace Sciences · doi:10.1016/j.paerosci.2024.101045 · Cited by 57 · see citing works
- Authors
- Caldona, E. B., Dizon, J. R. C., Viers, R. A., Garcia, V. J., Smith, Z. J., & Advincula, R. C.
- Affiliations
- University of Tennessee at Knoxville (US)
- Bataan Peninsula State University (PH)
- Venue
- MRS Communications
- Published
- 2021-12
- Volume
- 11
- Issue
- 6
- Pages
- 701-715
- ISSN
- 2159-6859 (ISSN-L)
- 2159-6867
- PMC
- PMC8675114
- OpenAlex
- W4200471725
- Cited by
- 48
- References
- 72
- Citations by year
- 2026: 9 · 2025: 10 · 2024: 7 · 2023: 12 · 2022: 10
- FWCI
- 0.49
- Type
- journal article
- Language
- en
- Open access
- bronze
- doi.org
- Locations
- MRS Communications (publishedVersion)
- PubMed Central (publishedVersion)
- PubMed (publishedVersion)
- OSTI OAI (U.S. Department of Energy Office of Scientific and Technical Information) (submittedVersion)
- Funders
- U.S. Department of Energy (DE- NA0002839)
- University of the Philippines
- Philippine Council for Industry, Energy, and Emerging Technology Research and Development
- Topics
- Physical Sciences › Engineering › Automotive Engineering › Additive Manufacturing and 3D Printing Technologies
- Physical Sciences › Engineering › Building and Construction › Innovations in Concrete and Construction Materials
- Physical Sciences › Engineering › Mechanics of Materials › Tribology and Wear Analysis
- Keywords
- high-performance polymers, 3D printing, additive manufacturing, oil and gas industry, polymer applications, functional parts, industrial materials
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