Cited by 18Industrial Vision Systems and Defect DetectionNon-Destructive Testing TechniquesImage Retrieval and Classification Techniques

A Surface Inspection Machine Vision System that Includes Fractal Texture Analysis.

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Blackledge, Jonathan·2009·Dublin Institute of Technology

Abstract

The detection, recognition and classification of features in a digital image is an important component of quality control systems in production and process engineering and industrial systems monitoring, in general. In this paper, a new pattern recognition system is presented that has been designed for the specific task of monitoring the quality of sheet-steel production in a rolling mill. The system is based on using both the Euclidean and Fractal geometric properties of an imaged object to develop training data that is used in conjunction with a supervised learning procedure based on the application of a fuzzy inference engine. Thus, the classification method includes the application of a set of features which include fractal parameters such as the Lacunarity and Fractal Dimension and thereby incorporates the characterisation of an object in terms of texture that, in this application, has metallurgical significance.\nThe principal issues associated with object recognition are presented including a new segmentation algorithm. The selflearning procedure for designing a decision making engine using fuzzy logic and membership function theory is also presented and a new technique for the creation and extraction of information from a membership function considered.\nThe methods discussed, and the system developed, have a range of applications in ‘machine vision’ and automatic inspection. However, in this publication, we focus on the development and implementation of a surface inspection system designed specifically for monitoring surface quality in the manufacture of sheet-steel. For this publication, we include a demonstration version of the system which can be downloaded, installed and utilised by interested readers as discussed in Section VI.

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  • A Wiener filter has been used in a cold-rolled strip application with real-time suitability.

    “Interestingly, a Wiener filter, which requires processing in frequency domain with information on power spectrum of noise and un-degraded image, has been used in a cold-rolled strip application [76] with realtime suitability.”

    From Review of vision-based steel surface inspection systems (2014) · cites this paper as [76]

    The Background to the Case and Section V describe applying a Wiener filter to images of sheet-metal defects from a rolling-mill inspection system. But Section V specifies that the illustrated Wiener-filter application was performed off-line; its account of real-time data acquisition does not establish real-time suitability for the filter. The cited passages also do not specify that the strip was cold-rolled. (LLM, conf=0.85)

    Experimental — accuracy not yet measured
  • First-order gradient filter followed by thresholding is more commonly used for edge localisation due to its noise immunity characteristics compared to Laplacian.

    “First-order gradient filter followed by thresholding is more commonly used for edge localisation [2,44,46,59,76] due to its noise immunity characteristics compared to Laplacian.”

    From Review of vision-based steel surface inspection systems (2014) · cites this paper as [76]

    In “Background to the Case” (page unavailable), the paper uses a Sobel edge detector to provide a rough location for defects, supporting the edge-localisation portion of the claim. Our copy does not say that gradient filtering is followed by thresholding, is more commonly used, or has better noise immunity than a Laplacian filter; searches for those terms found no such comparison. (LLM, conf=0.78)

    Experimental — accuracy not yet measured
  • Spatial domain techniques are fast and easy to implement compared to wavelet-based methods, and they have been used in most papers where suitability for real-time operation has been reported.

    “Spatial domain techniques are fast and easy to implement compared to wavelet-based methods, and they have been used in most of the papers where suitability for real-time operation have also been reported [2,24,26,35,46,58,59,61,76].”

    From Review of vision-based steel surface inspection systems (2014) · cites this paper as [76]

    The “Speed of operation” section says this paper’s feature-based approach operates faster than existing schemes. The “Aditional Features” section discusses hardware requirements for a real-time system. Neither passage compares spatial-domain techniques with wavelet-based methods, says they are easier to implement, or establishes that most papers reporting real-time suitability used them; no page numbers are available in our copy. (LLM, conf=0.83)

    Experimental — accuracy not yet measured
  • Region growing has been employed, particularly after use of gradient operators, to identify RoIs.

    “Region growing has been employed [2,24,59,76], particularly after the use of gradient operators, to identify RoIs.”

    From Review of vision-based steel surface inspection systems (2014) · cites this paper as [76]

    Appendix I describes applying a Sobel edge detector before object-location and contour-tracing algorithms to locate defects and determine their boundaries. The Object Location Algorithm describes iterative, neighborhood-based pixel classification, but the copy does not identify that procedure as region growing; that specific method attribution is unsupported. (LLM, conf=0.81)

    Experimental — accuracy not yet measured
  • For detection of six types of defects in cold strip, [76] used a Wiener filter for noise reduction, then Sobel edge detector for rough locations, and finally a specially developed region growing method based on fuzzy logic object membership function of a pixel.

    “For detection of six types of defects in cold strip, [76] first used a Wiener filter for noise reduction. Then, rough locations of defects were extracted using Sobel edge detector. Finally, object locations were identified by a specially developed region growing method based on fuzzy logic object membership function of a pixel.”

    From Review of vision-based steel surface inspection systems (2014) · cites this paper as [76]

    The Introduction describes inspection of a moving steel strip, and Section V identifies six defect classes and says a Wiener filter removes noise before a Sobel detector locates defects. Section III(B), “Object Location Algorithm,” describes an iterative pixel-neighborhood method using fuzzy-logic membership functions, consistent with the claimed final step. Our copy does not specify that the strip was cold-rolled or call the method “region growing.” (LLM, conf=0.84)

    Experimental — accuracy not yet measured

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Cites

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Research works printed but not linked: 27

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Authors
Blackledge, J.
Corresponding author
Blackledge, Jonathan
Venue
Dublin Institute of Technology
Publisher
Dublin Institute of Technology
Published
2009
OpenAlex
W1505935108
Cited by
18
References
0
Citations by year
2023: 1 · 2022: 2 · 2021: 1 · 2020: 1 · 2019: 2 · 2018: 1 · 2017: 4 · 2016: 2 · 2014: 2 · 2013: 1 · 2012: 1
FWCI
0.96
Type
journal article
Language
en
Open access
Locations
  • Arrow - TU Dublin (Technological University Dublin) (submittedVersion)
  • Arrow@dit (Dublin Institute of Technology) (submittedVersion, cc-by-nc-sa)
  • Arrow - TU Dublin (Technological University Dublin)
Topics
  • Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Industrial Vision Systems and Defect Detection
  • Physical Sciences › Engineering › Mechanical Engineering › Non-Destructive Testing Techniques
  • Physical Sciences › Computer Science › Computer Vision and Pattern Recognition › Image Retrieval and Classification Techniques
Keywords
machine vision, surface inspection, fractal texture analysis, rolling mill, lacunarity, fractal dimension, fuzzy inference, membership functions, image segmentation, quality classification

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