Model-based intensification of CHO cell cultures: One-step strategy from fed-batch to perfusion
Abstract
There is a growing interest in continuous processing of the biopharmaceutical industry. However, the technology transfer from traditional batch-based processes is considered a challenge as protocol and tools still remain to be established for their usage at the manufacturing scale. Here, we present a model-based approach to design optimized perfusion cultures of Chinese Hamster Ovary cells using only the knowledge captured during small-scale fed-batch experiments. The novelty of the proposed model lies in the simplicity of its structure. Thanks to the introduction of a new catch-all variable representing a bulk of by-products secreted by the cells during their cultivation, the model was able to successfully predict cellular behavior under different operating modes without changes in its formalism. To our knowledge, this is the first experimentally validated model capable, with a single set of parameters, to capture culture dynamic under different operating modes and at different scales.
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The terms used in this model (Eqs. 6-8) are adapted from structured CHO cell models developed in previous work of our group, where they have been shown to yield stable and biologically meaningful kinetics.
“The terms used in this model (Eqs. 6–8) are adapted from structured CHO cell models developed in previous work of our group [8, 9], where they have been shown to yield stable and biologically meaningful kinetics.”
From Mechanistic model for HEK293 viral vector processes and its application in a digital shadow framework (2026) · cites this paper as [9]
Section 4.2 says the model shares a general cell-population formalism with existing models, and Section 4.1 reports that it captures viable-cell density well. Our copy does not say its terms were adapted from earlier structured CHO models by the authors’ group or that those earlier models yielded stable, biologically meaningful kinetics. (LLM, conf=0.78)
Experimental — accuracy not yet measuredSuch mechanistic models have successfully supported monoclonal antibody production and scale-up processes in mammalian systems.
“Such models have successfully supported monoclonal antibody production and scale up processes in mammalian systems [8, 9].”
From Mechanistic model for HEK293 viral vector processes and its application in a digital shadow framework (2026) · cites this paper as [9]
The mathematical model, described in detail in [8, 9], explains cell growth in three phases: viable, dead, and lysed cells.
“The mathematical model, described in detail in [8, 9], explains the cell growth in three phases: viable (xVCD, Eq. 1), dead (xDCD, Eq. 2), and lysed cells (xLCD, Eq. 3)”
From Mechanistic model for HEK293 viral vector processes and its application in a digital shadow framework (2026) · cites this paper as [9]
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Cited by
Sorted by citations
Kuchemüller, K. B., Austerjost, J., Machleid, R., Roßkamp, A., Niemann, J., & McCready, C. (2026) · Bioprocess and Biosystems Engineering · doi:10.1007/s00449-026-03362-2
Self-citation
- Authors
- Richelle, A., Corbett, B., Agarwal, P., Vernersson, A., Trygg, J., & McCready, C.
- Venue
- Frontiers in Bioengineering and Biotechnology
- Publisher
- Frontiers Media SA
- Published
- 2022-08-22
- Volume
- 10
- ISSN
- 2296-4185
- PMC
- PMC9443430
- Cited by
- 24
- References
- 3
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