Automated manufacturing and characterization of clinical grade autologous CD20 CAR T cells for the treatment of patients with stage III/IV melanoma
Open accessAbstract
Introduction: Point-of-care (POC) manufacturing of chimeric antigen receptor (CAR) modified T cell has expanded rapidly over the last decade. In addition to the use of CD19 CAR T cells for hematological diseases, there is a growing interest in targeting a variety of tumor-associated epitopes. Methods: Here, we report the manufacturing and characterization of autologous anti-CD20 CAR T cells from melanoma patients within phase I clinical trial (NCT03893019). Using a second-generation lentiviral vector for the production of the CD20 CAR T cells on the CliniMACS Prodigy®. Results: We demonstrated consistency in cell composition and functionality of the products manufactured at two different production sites. The T cell purity was >98.5%, a CD4/CD8 ratio between 2.5 and 5.5 and transduction rate between 34% and 61% on day 12 (harvest). Median expansion rate was 53-fold (range, 42–65-fold) with 1.7-3.8×10 9 CAR T cells at harvest, a sufficient number for the planned dose escalation steps (1×10 5/kg, 1×10 6/kg, 1×10 7/kg BW). Complementary research of some of the products pointed out that the CAR+ cells expressed mainly central memory T-cell phenotype. All tested CAR T cell products were capable to translate into T cell activation upon engagement of CAR target cells, indicated by the increase in pro-inflammatory cytokine release and by the increase in CAR T cell amplification. Notably, there were some interindividual, cell-intrinsic differences at the level of cytokine release and amplification. CAR-mediated T cell activation depended on the level of CAR cognate antigen. Discussion: In conclusion, the CliniMACS Prodigy® platform is well suited for decentralized POC manufacturing of anti-CD20 CAR T cells and may be likewise applicable for the rapid and automated manufacturing of CAR T cells directed against other targets. Clinical trial registration: https://clinicaltrials.gov/study/NCT03893019?cond=Melanoma&term=NCT03893019&rank=1, identifier NCT03893019.
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Homogenous results were shown in the manufacturing of CD20 CAR T cells freshly used in a clinical phase I melanoma trial produced at two different manufacturing sites.
“In addition, we could show homogenous results in the manufacturing of CD20 CAR T cells freshly used in a clinical phase I melanoma trial produced at two different manufacturing sides [5].”
From Harmonisation of quality control tests for academic production of CAR-T cells: a position paper from the WP-bioproduction of the UNITC consortium (2025) · cites this paper as [5]
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- Authors
- Aleksandrova, K., Leise, J., Priesner, C., Aktas, M., Apel, M., Assenmacher, M., Bürger, I., Richter, A., Altefrohne, P., Schubert, C., Holzinger, A., Barden, M., Bezler, V., von Bergwelt-Baildon, M., Borchmann, P., Goudeva, L., Glienke, W., Arseniev, L., Esser, R., Abken, H., & Koehl, U.
- Affiliations
- Medizinische Hochschule Hannover (DE)
- Miltenyi Biotec (Germany) (DE)
- Leibniz Institute for Immunotherapy (DE)
- University Hospital Cologne (DE)
- Corresponding author
- Aleksandrova, Krasimira
- Leise, Jana
- Venue
- Frontiers in Immunology
- Publisher
- Frontiers Media SA
- Published
- 2024-09-25
- Volume
- 15
- Pages
- 1328368-1328368
- ISSN
- 1664-3224 (ISSN-L)
- PMC
- PMC11461191
- OpenAlex
- W4402849606
- Cited by
- 15
- References
- 40
- Citations by year
- 2026: 7 · 2025: 8
- FWCI
- 2.57
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Frontiers in Immunology (publishedVersion, cc-by)
- PubMed Central (publishedVersion, cc-by)
- PubMed (publishedVersion)
- Qucosa (Saxon State and University Library Dresden) (publishedVersion, other-oa)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion)
- Fraunhofer-Publica (Fraunhofer-Gesellschaft) (submittedVersion)
- Funders
- Medizinischen Hochschule Hannover
- Topics
- Health Sciences › Medicine › Oncology › CAR-T cell therapy research
- Life Sciences › Immunology and Microbiology › Immunology › Immunotherapy and Immune Responses
- Life Sciences › Immunology and Microbiology › Immunology › T-cell and B-cell Immunology
- Keywords
- CAR T-cell therapy, melanoma, point-of-care manufacturing, distributed manufacturing, lentiviral vectors, CliniMACS Prodigy, autologous T cells, T cell expansion, cytokine production, central memory T cells, dose escalation
- MeSH terms
- Receptors, Chimeric Antigen, Humans, Male, Melanoma, Neoplasm Staging, T-Lymphocytes, Immunotherapy, Adoptive, Antigens, CD20
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