Decentralized manufacturing of anti CD19 CAR-T cells using CliniMACS Prodigy®: real-world experience and cost analysis in India
Abstract
Chimeric Antigen Receptor (CAR) T cell therapy is an accepted standard of care for relapsed/refractory B cell malignancies. However, the high cost of existing industry-driven centralized production makes this therapy unaffordable in low and middle-income countries. Decentralized or point of care manufacturing has the potential to overcome some of these challenges. Here we demonstrate a decentralized manufacturing process for anti-CD19-CAR-T cells using a fully automated closed system (Miltenyi CliniMACS Prodigy®) is feasible in a developing country setting. Validation run data, as part of a pre-clinical trial safety evaluation, demonstrates the successful and robust manufacturing of anti-CD19 CAR-T cells with T cell expansion of 25 to 47-fold. The median transduction efficiency was 48.8%, with a median viability of 98% and fulfillment of all standard release criteria assays for clinical application. Evaluation of production costs in an academic, not for profit setting in India provide a benchmark for low and middle-income pricing which could greatly increase access to this therapy. Based on our analysis, the cost per product would be approximately $35,107 US dollars. Our data highlights the safety, efficacy, and reproducibility of the process for use in planned future clinical trials.
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Further analysis of T cell subsets revealed substantial proportions of TSCM and TCM in the majority of cell products.
“Further analysis of T cell subsets revealed substantial proportions of TSCM and TCM, which are early memory T cells possessing long-term persistence and antitumor activity in vivo, in the majority of cell products, which is consistent with previous studies using a similar platform and reagents.14,19,25”
From Point-of-care manufacturing of anti-CD19 CAR-T cells using a closed production platform: Experiences of an academic in Thailand (2024) · cites this paper as [14]
Emerging automated, closed-system platforms offer promising alternatives by minimizing human handling, reducing contamination risks, and increasing batch-to-batch consistency.
“Emerging automated, closed-system platforms—such as robotic cell culture systems and automated filling units—offer promising alternatives by minimizing human handling, reducing contamination risks, and increasing batch-to-batch consistency (Gupta and Shaz, 2025; Palani et al., 2023; Trainor et al., 2023).”
From Isolator-based point-of-care manufacturing: a practical solution for GMP-compliant cell and extracellular vesicles therapy production (2025) · cites this paper as Palani et al., 2023
Cites
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Promises and challenges of a decentralized CAR T-cell manufacturing model
Shah, M., Krull, A., Odonnell, L., de Lima, M. J., & Bezerra, E. (2023) · Frontiers in Transplantation · doi:10.3389/frtra.2023.1238535 · Cited by 77 · see citing works
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Luanpitpong, S., Klaihmon, P., Janan, M., Kungwankiattichai, S., Owattanapanich, W., Kunacheewa, C., Chanthateyanonth, S., Donsakul, N., U-pratya, Y., Warindpong, T., et al. (2024) · Molecular Therapy: Oncology · doi:10.1016/j.omton.2024.200889 · Cited by 17 · see citing works
“14,19,25 Since 2018, CliniMACS Prodigy has been commonly used for POC manufacturing of CAR-T cells in academic medical centers in the United States, 2,26 – 29 Spain, 19,30 – 32 Russia, 27 and India 14 for clinical studies and hospital exemption, while other manufacturing We quanti fi ed live, circulating CAR-T cell per…”
InfluentialChallenges in global access to CAR-T cells: an Asian perspective
(2024) · BLOOD CELL THERAPY / The official journal of APBMT · doi:10.31547/bct-2023-023 · Cited by 14 · see citing works
“In addition to these two programs, a collaboration has been established between Christian Medical College of India with Miltenyi Biotec to initiate a clinical evaluation of its product, though its potential licensing or commercial availability is unclear at this time 15 .”
BackgroundManufacturing of CAR-T cells using in-house vectors and the CliniMACS Prodigy
Kerbauy, L. N., & Mesquita, F. P. (2026) · JOURNAL OF BONE MARROW TRANSPLANTATION AND CELLULAR THERAPY · doi:10.46765/2675-374x.2025v7n1e338
- Authors
- Palani, H. K., Arunachalam, A. K., Yasar, M., Venkatraman, A., Kulkarni, U., Lionel, S. A., Selvarajan, S., Korula, A., Abraham, A., George, B., Adair, J. E., Orentas, R., Dropulic, B., & Mathews, V.
- Affiliations
- Christian Medical College, Vellore (IN)
- Fred Hutch Cancer Center (US)
- Corresponding author
- Mathews, Vikram
- ORCID
- Venue
- Bone Marrow Transplantation
- Published
- 2022-11-08
- Volume
- 58
- Issue
- 2
- Pages
- 160-167
- ISSN
- 0268-3369 (ISSN-L)
- 1476-5365
- OpenAlex
- W4308594555
- Cited by
- 89
- References
- 2
- Citations by year
- 2026: 20 · 2025: 28 · 2024: 26 · 2023: 14 · 2022: 1
- FWCI
- 7.21
- Type
- journal article
- Language
- en
- Open access
- closed
- Licence
- Locations
- Bone Marrow Transplantation (publishedVersion)
- PubMed (publishedVersion)
- Funders
- Indian Council of Medical Research (91/06/2020-TFGTR/BMS)
- Topics
- Health Sciences › Medicine › Oncology › CAR-T cell therapy research
- Life Sciences › Immunology and Microbiology › Immunology › Immunotherapy and Immune Responses
- Life Sciences › Immunology and Microbiology › Immunology › T-cell and B-cell Immunology
- Keywords
- CD19 CAR T cells, distributed manufacturing, point-of-care manufacturing, CliniMACS Prodigy, production cost analysis, relapsed/refractory B-cell malignancies, transduction efficiency, T cell expansion, low- and middle-income countries, India
- MeSH terms
- Costs and Cost Analysis, Humans, Neoplasms, T-Lymphocytes, Reproducibility of Results, Immunotherapy, Adoptive, Antigens, CD19
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