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Cited by 434

The DOI matches its Crossref record; 57 of the 57 references it cites were found in a registry or an index.

Thin-Film Coating Methods: A Successful Marriage of High-Quality and Cost-Effectiveness—A Brief Exploration

Open access
Butt, Muhammad A.·2022·Coatings

Abstract

In this review, several cost-effective thin-film coating methods, which include dip-coating, spin-coating, spray-coating, blade-coating, and roll-coating, are presented. Each method has its own set of advantages and disadvantages depending on the proposed application. Not all of them are appropriate for large-scale production due to their certain limitations. That is why the coating method should be selected based on the type and size of the substrate, including the thickness and surface roughness of the required thin films. The sol–gel method offers several benefits, such as simplicity in fabrication, excellent film uniformity, the capacity to cover surfaces of any size and over vast areas, and a low processing temperature. Nevertheless, these coating methods are somewhat economical and well managed in low-budget laboratories. Moreover, these methods offer thin films with good homogeneity and low-surface roughness. Furthermore, some other thin-film deposition methods, for instance, physical vapor deposition (PVD) and chemical vapor deposition (CVD), are also discussed. Since CVD is not restricted to line-of-sight deposition, a characteristic shared by sputtering, evaporation, and other PVD methods, many manufacturing methods favor it. However, these techniques require sophisticated equipment and cleanroom facilities. We aim to provide the pros and cons of thin-film coating methods and let the readers decide the suitable coating technique for their specific application.

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Metadata

Authors
Butt, M. A.
Venue
Coatings
Publisher
MDPI AG
Published
2022-08-04
Volume
12
Issue
8
Pages
1115
ISSN
2079-6412 (ISSN-L)
OpenAlex
W4289985740
Cited by
434
References
57
FWCI
21.30
Type
journal article
Language
en
Open access
gold

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CoChat. (2026). Citation check: Thin-Film Coating Methods: A Successful Marriage of High-Quality and Cost-Effectiveness—A Brief Exploration. https://app.cochat.ai/papers/10.3390/coatings12081115
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Butt, M. A. (2022). Thin-Film Coating Methods: A Successful Marriage of High-Quality and Cost-Effectiveness—A Brief Exploration. Coatings. https://doi.org/10.3390/coatings12081115

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