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Anti-Fouling Ceramic Coating for Improving the Energy Efficiency of Steel Boiler Systems
Open accessAbstract
Boilers are systems used mainly to generate steam in industries and waste-to-energy facilities. During operation, heat transfer loss occurs because a fouling layer with low thermal conductivity is deposited on the external surfaces of the boiler tube system, which contributes to the overall poor energy efficiency of waste-to-energy power plants. To overcome the fouling problem, a ceramic coating was developed and applied to carbon steel with a simple and inexpensive coating method. Anti-fouling testing, thermal conductivity measurement, and microstructure observation were performed to evaluate the performance of the coating. All evaluated properties of the coating were found to be excellent. The developed ceramic coating can be applied to boiler tubes in a real facility to protect them from the fouling problem and improve their energy efficiency.
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“The slag reduction by coatings is contributed by two mechanisms, which are (I) prevention of high temperature corrosion from slag deposits [144, 149, 150] and (II) reducing the wettability of molten fly ash on the coated surfaces [145, 147].”
From High Temperature Corrosion Resistant and Anti-slagging Coatings for Boilers: A Review (2024) · cites this paper as [144]
In the citing paper
“The field test for the developed coating was executed in an industrial boiler for three months. The coating applied on the water wall of the boiler resulted in weakly bonded slag deposits that could be removed by using an air gun at low pressure.”
From High Temperature Corrosion Resistant and Anti-slagging Coatings for Boilers: A Review (2024) · cites this paper as [144]
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Cited by
Sorted by citations
High Temperature Corrosion Resistant and Anti-slagging Coatings for Boilers: A Review
Khantisopon, K., Singh, S., Jitputti, J., Berndt, C. C., & Ang, A. S. M. (2024) · High Temperature Corrosion of Materials · doi:10.1007/s11085-024-10251-0 · Cited by 30
Metadata
- Authors
- Nguyen, M., Bang, J., Kim, Y., Bin, A., Hwang, K., Pham, V.-H., & Kwon, W.-T.
- Affiliations
- Gyeongsang National University (KR)
- Korea Institute of Ceramic Engineering and Technology (KR)
- Hanoi University of Science and Technology (VN)
- Corresponding author
- Kwon, Woo-Teck
- Venue
- Coatings
- Publisher
- MDPI AG
- Published
- 2018-10-02
- Volume
- 8
- Issue
- 10
- Pages
- 353
- ISSN
- 2079-6412 (ISSN-L)
- OpenAlex
- W2895272413
- Cited by
- 16
- References
- 0
- Citations by year
- 2026: 2 · 2025: 2 · 2024: 3 · 2023: 4 · 2021: 3 · 2020: 1 · 2019: 1
- FWCI
- 1.02
- Type
- journal article
- Language
- en
- Open access
- gold
- dx.doi.org
- Licence
- Locations
- Coatings (publishedVersion, cc-by)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Funders
- National Research Foundation of Korea (2017M3D8A2086035)
- Topics
- Physical Sciences › Materials Science › Surfaces, Coatings and Films › High-Temperature Coating Behaviors
- Physical Sciences › Engineering › Ocean Engineering › Marine Biology and Environmental Chemistry
- Physical Sciences › Engineering › Mechanical Engineering › Surface Treatment and Coatings
- Keywords
- boiler tubes, carbon steel, heat transfer losses, thermal conductivity, energy efficiency, waste-to-energy facilities, coating microstructure
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