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Cited by 37Advanced machining processes and optimizationEngineering Technology and MethodologiesMetal Alloys Wear and Properties

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Tool Wear Progression and its Effect on Energy Consumption in Turning of Titanium Alloy (Ti-6Al-4V)

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Younas, Muhammad, Jaffery, Syed Husain Imran, Khan, Mushtaq, Ahmad, Riaz, Ali, Liaqat, Khan, Zarak, Khan, Aftab·2019·Mechanical Sciences
DOI 10.5194/ms-10-373-2019
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Abstract

To achieve greater productivity, titanium alloy requires cutting at higher speeds (above 100 m min −1 ) that affects the tool life and energy consumption during the machining process. This research work correlates the wear progression and Specific Cutting Energy (SCE) in turning Ti-6Al-4V alloy using H13 tools (uncoated carbide) in dry conditions from low to high cutting speeds. Cutting condition employed in this study were selected from published wear map developed for titanium (Ti-6Al-4V alloy) with the same tool. Flank wear growth of the tool has been investigated at different length of cuts in correlation with the SCE under different cutting conditions. The useful tool life was found to be shorter at high-speed machining conditions, thus the end of useful tool life criteria (ISO 3685) was reached at a much shorter length of cuts as compared to low-speed machining conditions. The cutting conditions corresponding to high wear rate also resulted in high SCE. Finally, SCE and wear have been related by a linear relationship that can be used to monitor wear and/or SCE utilization during machining. The results help in the selection of appropriate cutting conditions that will enhance the tool life and minimize SCE consumption during machining titanium alloy.

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Research works printed but not linked: 32

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Metadata

Authors
Younas, M., Jaffery, S. H. I., Khan, M., Ahmad, R., Ali, L., Khan, Z., & Khan, A.
Affiliations
  • National University of Sciences and Technology (PK)
  • University of Technology Nowshera (PK)
  • University of Engineering and Technology Peshawar (PK)
Corresponding author
  • Younas, Muhammad
  • Khan, Mushtaq
ORCID
Venue
Mechanical Sciences
Publisher
Copernicus GmbH
Published
2019-07-18
Volume
10
Issue
2
Pages
373-382
ISSN
  • 2191-9151 (ISSN-L)
  • 2191-916X
DOI
10.5194/ms-10-373-2019
OpenAlex
W2957389487
Cited by
37
References
0
Citations by year
2026: 1 · 2025: 4 · 2024: 8 · 2023: 10 · 2022: 4 · 2021: 6 · 2020: 3 · 2019: 1
FWCI
1.97
Type
journal article
Language
en
Open access
Licence
Locations
  • Mechanical sciences (publishedVersion, cc-by)
  • DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion)
  • Open Access Institutional Repository at Robert Gordon University (Robert Gordon University) (submittedVersion, cc-by)
  • Greater South Information System
Topics
  • Physical Sciences › Engineering › Mechanical Engineering › Advanced machining processes and optimization
  • Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Engineering Technology and Methodologies
  • Physical Sciences › Materials Science › Metals and Alloys › Metal Alloys Wear and Properties
Keywords
tool wear, specific cutting energy, Ti-6Al-4V, titanium alloy turning, flank wear, tool life, cutting speed, dry machining, wear maps, wear rate, machining energy consumption

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