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Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part I: Exposures in oxidizing and chlorinating atmospheres
Open accessAbstract
In biomass fired power plants, deposition of alkali chlorides on superheaters, as well as the presence of corrosive flue gas species, give rise to fast corrosion of superheaters. In order to understand the corrosion mechanism under this complex condition, the influence of the flue gas composition on high temperature corrosion of an austenitic superheater material under laboratory conditions mimicking biomass firing is investigated in this work. Exposures involving deposit (KCl)‐coated and deposit‐free austenitic stainless steel (TP 347H FG) samples were conducted isothermally at 560 °C for 72 h, under both oxidizing and oxidizing‐chlorinating atmospheres, and the resulting corrosion products were comprehensively studied with scanning electron microscopy (SEM), energy dispersive X‐ray spectroscopy (EDS), and X‐ray diffraction (XRD) techniques. The results show that deposit‐free samples suffer grain boundary attack only in an oxidizing‐chlorinating atmosphere, otherwise corrosion results in formation of a duplex oxide. Corrosion attack on deposit‐coated samples was higher than on deposit‐free samples irrespective of the gaseous atmosphere. Specifically, severe volatilization of alloying elements occurred on deposit‐coated samples under oxidizing‐chlorinating atmosphere due to enhanced impact of KCl and HCl.
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Combustion of biomass and waste releases corrosive species such as alkali chlorides and water vapor, which accelerate corrosion of superheaters in boilers.
“However, the combustion of biomass and waste is well-known to result in a corrosive environment within the boiler due to the formation of, e.g., alkali salts and high levels of H2O(g), which accelerate the degradation of various components in the boiler, such as the superheater tubes (SH).1−12”
From High-Temperature Corrosion Behavior of Superheater Materials at 600 °C: Insights from Laboratory and Field Exposures (2025) · cites this paper as [9]
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Metadata
- Authors
- Okoro, S. C., Kiamehr, S., Montgomery, M., Frandsen, F. J., & Pantleon, K.
- Affiliations
- Technical University of Denmark (DK)
- Corresponding author
- Okoro, S. C.
- Venue
- Materials and Corrosion
- Publisher
- Wiley
- Published
- 2016-12-05
- Volume
- 68
- Issue
- 5
- Pages
- 499-514
- ISSN
- 0043-2822 (ISSN-L)
- 0947-5117
- 1521-4176
- OpenAlex
- W2560697255
- Cited by
- 27
- References
- 56
- Citations by year
- 2026: 2 · 2024: 5 · 2023: 2 · 2022: 4 · 2021: 2 · 2020: 2 · 2019: 1 · 2018: 5 · 2017: 2 · 2016: 2
- FWCI
- 4.07
- Type
- journal article
- Language
- en
- Open access
- green
- orbit.dtu.dk
- Licence
- Locations
- Materials and Corrosion (publishedVersion)
- Technical University of Denmark, DTU Orbit (Technical University of Denmark, DTU) (submittedVersion, other-oa)
- Funders
- Danish Council for Strategic Research
- Topics
- Physical Sciences › Materials Science › Surfaces, Coatings and Films › High-Temperature Coating Behaviors
- Physical Sciences › Engineering › Mechanical Engineering › High Temperature Alloys and Creep
- Physical Sciences › Energy › Fuel Technology › Thermochemical Biomass Conversion Processes
- Keywords
- high-temperature corrosion, biomass combustion, flue gas composition, potassium chloride, superheater, austenitic stainless steel, oxidizing atmosphere, grain boundary attack, hydrogen chloride, corrosion products
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