Optimization of Thermal, Mechanical, Biodegradation, and Shape Memory Properties in 4D-Printed PLA/PCL Blends for Spinal Cages
Open accessAbstract
ABSTRACT Spinal fusion cages play a crucial role in stabilizing the spine and promoting bone growth in degenerative spine disorders. Recent advancements in biodegradable polymer‐based cages have introduced materials with shape memory properties, enabling minimally invasive implantation and improved adaptability. This study focuses on the development of 4D‐printed PLA/PCL blend spinal cages, investigating their thermal, mechanical, biodegradation, and shape memory properties, alongside surface wettability through contact angle measurements. The novelty of this study lies in identifying the optimal PLA/PCL ratio, balancing mechanical strength, biodegradability, and shape memory behavior for spinal fusion applications. The findings highlight PLA/PCL (80:20) as the most suitable composition, offering a well‐balanced combination of properties. Differential scanning calorimetry (DSC) analysis revealed that 20 wt% PCL enhances toughness, flexibility, and crystallinity while slightly reducing the glass transition temperature. Mechanical testing showed improved fracture behavior and elongation at this ratio, with tensile stress peaking before decreasing at higher PCL concentrations due to increased ductility. Biodegradation studies confirmed an increasing degradation rate with higher PCL content, while contact angle measurements indicated greater hydrophilicity, though this trend reversed at higher concentrations. Shape memory analysis demonstrated that as PCL content increased from 10 to 60 wt%, shape recovery decreased from 76.07% to 61.28%, while high shape fixity (96.42%–99.80%) was maintained. The PLA/PCL20 blend exhibited a 74.5% shape memory effect and a 68.75% recovery rate in the spinal cage design, making it a promising material for minimally invasive spinal fusion applications.
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The decrease in crystallinity at >20 wt.% PCL was attributed to the disruption of the PLA crystal structure by excess PCL, which hinders effective chain arrangement.
“This was attributed to the disruption of the PLA crystal structure by excess PCL, which hinders the effective chain arrangement [92].”
The crystallinity was significantly decreased with the utilization of higher PCL content (>20 wt.%).
“Interestingly, the crystallinity was significantly decreased with the utilization of higher PCL content (i.e., > 20 wt.%).”
Incorporating 10 wt.% of PCL in PLA/PCL blends improved the crystallinity of PLA, and the highest crystallinity was achieved at 20 wt.%, owing to the nucleating effect of PCL.
“In one study, incorporating 10 wt.% of PCL in the blends improved the crystallinity of PLA, and the highest crystallinity was achieved at 20 wt.%, owing to the nucleating effect of PCL, which promotes the crystal formation of PLA.”
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Ngwenya, M., Gumede, T. P., Pérez Camargo, R. A., & Motloung, B. (2025) · Materials · doi:10.3390/ma18225172 · Cited by 9 · see citing works
“This was attributed to the disruption of the PLA crystal structure by excess PCL, which hinders the effective chain arrangement [92].”
- Authors
- Eryildiz, M., Karakus, A., Demirci, M., Altintas Kadirhan, O., & Eksi Altan, M.
- Affiliations
- Department of Mechanical Engineering, Faculty of Engineering and Architecture Istanbul Beykent University Istanbul Turkey
- Beykent University (TR)
- Department of Medical Microbiology, Faculty of Medicine Kırklareli University Kırklareli Turkey
- Department of Neurology, Faculty of Medicine Kırklareli University Kırklareli Turkey
- Department of Mechanical Engineering Yildiz Technical University Istanbul Turkey
- Venue
- Polymers for Advanced Technologies
- Publisher
- Wiley
- Published
- 2025-03
- Volume
- 36
- Issue
- 3
- ISSN
- 1042-7147 (ISSN-L)
- 1099-1581
- OpenAlex
- W4408321161
- Cited by
- 25
- References
- 74
- Citations by year
- 2026: 18 · 2025: 7
- FWCI
- 5.28
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Licence
- Locations
- Polymers for Advanced Technologies (publishedVersion, cc-by-nc-nd)
- Beykent University Repository (submittedVersion, cc-by-nc-nd)
- Funders
- Türkiye Bilimsel ve Teknolojik Araştırma Kurumu (123M748)
- Topics
- Physical Sciences › Materials Science › Biomaterials › biodegradable polymer synthesis and properties
- Physical Sciences › Materials Science › Polymers and Plastics › Polymer composites and self-healing
- Physical Sciences › Engineering › Biomedical Engineering › Bone Tissue Engineering Materials
- Keywords
- spinal fusion cages, PLA/PCL blends, 4D printing, shape memory polymers, biodegradable polymers, spinal implants, biodegradation, mechanical properties, wettability, shape recovery, minimally invasive spine surgery
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