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Vertical continuous compound casting of copper aluminum bilayer rods
Open accessAbstract
Abstract A vertical continuous compound casting technology for the production of rotationally symmetric bilayer rods consisting of brass CuZn37 and aluminum AA7075 was developed. The interface of the metallurgically bonded semi-finished products was composed of four intermetallic layers and an anomalous eutectic area of Al2Cu (θ-AlCu), Al solid solution (α-Al), and other intermetallic precipitates. The intermetallic layers were CuZn (β-CuZn), a suggested two-phase region of Al3Cu5Zn2 (τ-AlCuZn) and Cu5Zn8 (γ-CuZn), Al4Cu3Zn (τ′-AlCuZn), and AlCu (η2-AlCu). The correlation between the process parameters casting speed, cladding temperature, and tool tempering and the interface formation was studied. The experimental investigations were accompanied by a numerical FEM analysis. The casting speed and the cladding temperature were found to be key factors, that influence the formation of a cohesion between the joining partners.
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“The thermal conditions in the casting process and, sequentially, the formation of intermetallic phases can be modified via several process parameters depending on the respective process.For example, these can be the pouring temperature [2,3], preheating temperature of the insert [4] or mold temperature/cladding temperature [5].”
From Investigation of the Microstructure and Properties of Aluminum–Copper Compounds Fabricated by the High-Pressure Die Casting Process (2022) · cites this paper as [5]
In the citing paper
“However, cavities are reported only as a characteristic of a poor bond formation in the interfacial layer, which can be reduced by increasing the heat impact [2,3,5,16].”
From Investigation of the Microstructure and Properties of Aluminum–Copper Compounds Fabricated by the High-Pressure Die Casting Process (2022) · cites this paper as [5]
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Cited by
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“poor bond formation in the interfacial layer, which can be reduced by increasing the heat impact [2,3,5,16].”
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“The resulting composite rod is extracted from the mold using rolling drawers that employ a go-stop withdrawal technique to avoid tearing the rod due to friction [24].”
Self-citation
Metadata
- Authors
- Greß, T., Glück Nardi, V., Schmid, S., Hoyer, J., Rizaiev, Y., Boll, T., Seils, S., Tonn, B., & Volk, W.
- Affiliations
- Technical University of Munich (DE)
- Karlsruhe Institute of Technology (DE)
- Clausthal University of Technology (DE)
- Corresponding author
- Greß, Thomas
- Venue
- Journal of Materials Processing Technology
- Publisher
- Elsevier BV
- Published
- 2021-02
- Volume
- 288
- Pages
- 116854
- ISSN
- 0924-0136 (ISSN-L)
- OpenAlex
- W3046437208
- Cited by
- 22
- References
- 39
- Citations by year
- 2026: 4 · 2025: 2 · 2024: 3 · 2023: 6 · 2022: 6 · 2021: 1
- FWCI
- 1.56
- Type
- journal article
- Language
- en
- Open access
- Licence
- cc-by-nc-nd
- www.elsevier.com/tdm/userlicense/1.0/ (tdm)
- www.elsevier.com/legal/tdmrep-license (tdm)
- Locations
- Journal of Materials Processing Technology (publishedVersion)
- Repository KITopen (Karlsruhe Institute of Technology) (acceptedVersion, cc-by-nc-nd)
- mediaTUM – the media and publications repository of the Technical University Munich (Technical University Munich) (submittedVersion, cc-by-nc-nd)
- KITopen
- Funders
- Deutsche Forschungsgemeinschaft (VO-1487/41-1, numberVO-1487/41-1)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Materials Science › Metals and Alloys › Aluminum Alloy Microstructure Properties
- Physical Sciences › Materials Science › Metals and Alloys › Metallurgy and Material Science
- Keywords
- intermetallic compound layer, interface formation, cladding temperature, casting speed, finite element analysis
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