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A review on wire arc additive manufacturing: Monitoring, control and a framework of automated system

Open access
Xia, Chunyang, Pan, Zengxi, Polden, Joseph, Li, Huijun, Xu, Yanling, Chen, Shanben, Zhang, Yuming·2020·Journal of Manufacturing Systems

Abstract

Abstract Wire arc additive manufacturing technology (WAAM) has become a very promising alternative to high-value large metal components in many manufacturing industries. Due to its long process cycle time and arc-based deposition, defect monitoring, process stability and control are critical for the WAAM system to be used in the industry. Although major progress has been made in process development, path slicing and programming, and material analysis, a comprehensive process monitoring, and control system are yet to be developed. This paper aims to provide an in-depth review of sensing and control design suitable for a WAAM system, including technologies developed for the generic Arc Welding process, the Wire Arc Additive Manufacturing process and laser Additive Manufacturing. Particular focus is given to the integration of sensor-based feedback control, and how they could be implemented into the WAAM process to improve its accuracy, reliability, and efficiency. The paper concludes by proposing a framework for sensor-based monitoring and control system for the GMAW based WAAM process. This framework provides a blueprint for the monitoring and control strategies during the WAAM process and aims to identify and reduce defects using information fusion techniques.

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Metadata

Authors
Xia, C., Pan, Z., Polden, J., Li, H., Xu, Y., Chen, S., & Zhang, Y.
Venue
Journal of Manufacturing Systems
Publisher
Elsevier BV
Published
2020-10
Volume
57
Pages
31-45
ISSN
0278-6125 (ISSN-L)
OpenAlex
W3048977620
Cited by
460
References
2
FWCI
24.00
Type
journal article
Language
en
Open access
green

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CoChat. (2026). Citation check: A review on wire arc additive manufacturing: Monitoring, control and a framework of automated system. https://app.cochat.ai/papers/10.1016/j.jmsy.2020.08.008
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Xia, C., Pan, Z., Polden, J., Li, H., Xu, Y., Chen, S., & Zhang, Y. (2020). A review on wire arc additive manufacturing: Monitoring, control and a framework of automated system. Journal of Manufacturing Systems. https://doi.org/10.1016/j.jmsy.2020.08.008

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Contains information from the Semantic Scholar Academic Graph Datasets, made available under the ODC Attribution License (ODC-BY 1.0).

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