Opportunities and Challenges in Application of Ultrasound in Food Processing
Abstract
The demand for convenience foods of the highest quality in terms of natural flavor and taste, and which are free from additives and preservatives, has spurred the need for the development of a number of non-thermal approaches to food processing, of which ultrasound technology has proven to be very valuable. Increasing number of recent publications have demonstrated the potential of this technology in food processing. A combination of ultrasound with pressure and/or heat is a promising alternative for the rapid inactivation of microorganisms and enzymes. Therefore, novel techniques like thermosonication, manosonication, and manothermosonication may be a more relevant energy-efficient processing alternative for the food industry in times to come. This review aims at identifying the opportunities and challenges associated with this technology. In addition to discussing the effects of ultrasound on foods, this review covers various areas that have been identified as having great potential for future development. It has been realized that ultrasound has much to offer to the food industry such as inactivation of microorganisms and enzymes, crystallization, drying, degassing, extraction, filtration, homogenization, meat tenderization, oxidation, sterilization, etc., including efficiency enhancement of various operations and online detection of contaminants in foods. Selected practical examples in the food industry have been presented and discussed. A brief account of the challenges in adopting this technology for industrial development has also been included.
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Combining ultrasound with other processing technologies, particularly thermal treatments, has demonstrated promise and potential in enhancing microbiological safety while maintaining the quality of food products.
“Combining ultrasound with other processing technologies, particularly thermal treatments, has demonstrated promise and potential in enhancing microbiological safety while maintaining the quality of food products [93].”
From Research Progress in Coconut Water: A Review of Nutritional Composition, Biological Activities, and Novel Processing Technologies (2025) · cites this paper as [93]
Cites
Ultrasound extraction of phenolic compounds from coconut (Cocos nucifera) shell powder
Rodrigues, S., & Pinto, G. A. S. (2007) · Journal of Food Engineering · doi:10.1016/j.jfoodeng.2006.08.009 · Cited by 187 · see citing works
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Galanakis, C. M. (2013) · Food and Bioproducts Processing · doi:10.1016/j.fbp.2013.01.004 · Cited by 451 · see citing works
Shi, S., Wang, W., Wang, F., Yang, P., Yang, H., He, X., & Liao, X. (2025) · Foods · doi:10.3390/foods14091503 · Cited by 12 · see citing works
- Authors
- Rastogi, N. K.
- Affiliations
- Central Food Technological Research Institute (IN)
- Corresponding author
- Rastogi, Navin K.
- ORCID
- Rastogi, Navin K.
- Venue
- Critical Reviews in Food Science and Nutrition
- Publisher
- Informa UK Limited
- Published
- 2011-09
- Volume
- 51
- Issue
- 8
- Pages
- 705-722
- ISSN
- 1040-8398 (ISSN-L)
- 1549-7852
- OpenAlex
- W2020939051
- Cited by
- 249
- References
- 1
- Citations by year
- 2026: 8 · 2025: 13 · 2024: 17 · 2023: 16 · 2022: 24 · 2021: 23 · 2020: 21 · 2019: 16 · 2018: 16 · 2017: 20 · 2016: 23 · 2015: 20 · 2014: 16 · 2013: 12 · 2012: 2
- FWCI
- 8.72
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Critical Reviews in Food Science and Nutrition (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Biotechnology › Microbial Inactivation Methods
- Physical Sciences › Materials Science › Materials Chemistry › Ultrasound and Cavitation Phenomena
- Physical Sciences › Engineering › Biomedical Engineering › Ultrasound and Hyperthermia Applications
- Keywords
- ultrasound, non-thermal food processing, thermosonication, microbial inactivation, enzyme inactivation, food drying, degassing, extraction, homogenization, meat tenderization, oxidation, sterilization, contamination detection, energy efficiency, industrial adoption
- MeSH terms
- Food Contamination, Food Handling, Food Preservation, Hot Temperature, Osmosis, Pressure, Sonication, Water
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