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Critical review on friction stir welding of aluminium to copper
Abstract
The status quo of aluminium-to-copper joining by friction stir welding (FSW) drastically changed in recent years, as a result of the increased interest of the scientific community on this subject. Actually, since 2006 a large increase in the number of research groups addressing Al–Cu FSW has been witnessed all over the world, together with a significant increase in the amount of published studies. A chronological perspective on the evolution in Al–Cu FSW research is provided in this work, highlighting the pioneer and original contribution of several researchers to the current knowledge on the subject. Detailed and comprehensive investigations on the material flow mechanisms, the phenomena governing the formation and distribution of intermetallic phases during Al–Cu FSW, their relations with the welding parameters and their impact on the morphological, structural and mechanical properties of the welds are thoroughly discussed. The main findings reported in the literature are summarised in thematic tables.
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Galvao et al. reported that friction-stir butt welds of aluminum and copper generally perform better with copper on the advancing side.
“Similarly, Galvao et al. reported that friction-stir butt welds of aluminum and copper generally perform better with copper on the advancing side [3].”
From Electrical and thermal stability of Al-Cu welds: Performance benchmarking of the hybrid metal extrusion and bonding process (2022) · cites this paper as [3]
Citations
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Preparation and Properties of Copper-Aluminum Intermetallic Compounds
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Cited by
Sorted by citations
Elkjaer, A., Sørhaug, J. A., Ringen, G., Bjørge, R., & Grong, Ø. (2022) · Journal of Manufacturing Processes · doi:10.1016/j.jmapro.2022.04.029 · Cited by 23
Metadata
- Authors
- Galvão, I., Loureiro, A., & Rodrigues, D. M.
- Affiliations
- Universidade Politécnica de Lisboa (PT)
- University of Coimbra (PT)
- Corresponding author
- Galvão, I.
- Venue
- Science and Technology of Welding and Joining
- Publisher
- SAGE Publications
- Published
- 2016-10
- Volume
- 21
- Issue
- 7
- Pages
- 523-546
- ISSN
- 1362-1718 (ISSN-L)
- 1743-2936
- OpenAlex
- W2335833931
- Cited by
- 97
- References
- 1
- Citations by year
- 2026: 4 · 2025: 16 · 2024: 8 · 2023: 10 · 2022: 15 · 2021: 11 · 2020: 9 · 2019: 11 · 2018: 7 · 2017: 6
- FWCI
- 7.12
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Science and Technology of Welding & Joining (publishedVersion)
- Portuguese National Funding Agency for Science, Research and Technology (RCAAP Project by FCT) (submittedVersion)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Physical Sciences › Materials Science › Metals and Alloys › Microstructure and mechanical properties
- Keywords
- friction stir welding, dissimilar metal joining, intermetallic compound formation, welding parameters, weld microstructure, mechanical properties of welded joints, history of research
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