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Ultrasonic additive manufacturing of 4130 steel using Ni interlayers
Open accessAbstract
Ultrasonic additive manufacturing (UAM) is a solid-state manufacturing process for making complex components. However, fabrication of ferritic (body centered cubic) steels has been challenging for UAM due to its high hardness. This research successfully joined AISI 4130 steel sheets by using soft Ni (face centered cubic) interlayers. The localisation of plastic deformation in the Ni-interlayer leads to a significant reduction in voids. A post-process heat-treatment was designed using thermodynamic calculations to dissolve nickel into steel matrix. Energy dispersive X-ray spectroscopy measurements showed ∼10 µm Ni from the interlayer diffused into the steel side, confirming the feasibility of the approach. The shear tests show a higher shear strength in comparison to as-processed 4130 without interlayers and post processed using hot isostatic pressing (HIP).
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“Previous UAM work has shown that similar metals [8,33] , and dissimilar metals undergo intense plastic deformation at the interface to induce bond formation [15,34,35] .”
From Interdiffusion of Elements During Ultrasonic Additive Manufacturing (2021) · cites this paper as [35]
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Cited by
Sorted by citations
Interdiffusion of Elements During Ultrasonic Additive Manufacturing
Pagan, M., Petrie, C., Leonard, D., Sridharan, N., Zinkle, S., & Babu, S. S. (2021) · Metallurgical and Materials Transactions A · doi:10.1007/s11661-020-06131-2 · Cited by 23
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Metadata
- Authors
- Kuo, C.-H., Sridharan, N., Han, T., Dapino, M. J., & Babu, S. S.
- Affiliations
- University of Tennessee at Knoxville (US)
- Oak Ridge National Laboratory (US)
- The Ohio State University (US)
- Corresponding author
- Sridharan, Niyanth
- Venue
- Science and Technology of Welding and Joining
- Publisher
- SAGE Publications
- Published
- 2019-07
- Volume
- 24
- Issue
- 5
- Pages
- 382-390
- ISSN
- 1362-1718 (ISSN-L)
- 1743-2936
- OpenAlex
- W2943970156
- Cited by
- 45
- References
- 0
- Citations by year
- 2025: 5 · 2024: 5 · 2023: 10 · 2022: 11 · 2021: 7 · 2020: 5 · 2019: 2
- FWCI
- 3.52
- Type
- journal article
- Language
- en
- Open access
- green
- www.osti.gov
- Locations
- Science and Technology of Welding & Joining (publishedVersion)
- OSTI OAI (U.S. Department of Energy Office of Scientific and Technical Information) (submittedVersion)
- Funders
- Ministry of Defense (444080151)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Mechanical Engineering › Additive Manufacturing Materials and Processes
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Keywords
- ultrasonic additive manufacturing, AISI 4130 steel, nickel interlayer, solid-state joining, void reduction, nickel diffusion, post-heat treatment, thermodynamic calculation, shear strength, hot isostatic pressing
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