Herpes Simplex Virus Clearance During Purification of a Recombinant Adeno-Associated Virus Serotype 1 Vector
Abstract
Gene delivery vectors based on adeno-associated virus (AAV) have potential utility for treatment of many genetic disorders. Current AAV vector manufacturing methods employ helper viruses to deliver functions needed to produce replication-defective recombinant AAV (rAAV) vectors, and clearance of infectious helper virus from the drug substance is essential for ensuring the safety of rAAV-based therapies. We have developed a manufacturing method for the production of rAAV vectors using a recombinant herpes simplex virus type 1 (rHSV) complementation system in suspension baby hamster kidney cells. The manufacturing process includes three primary unit operations, detergent lysis of the cell harvest and two downstream column chromatography steps, which achieve viral clearance. These unit operations inactivate and remove HSV, including replication-competent HSV present at low levels in rHSV helper stocks. Here we report results quantifying the reduction in HSV achieved during rAAV vector purification. Clearance of HSV was at least 6.84 log10 with 1% Triton X-100, 4.34 log10 with CIM Q column chromatography, and 2.86 log10 with AVB affinity chromatography. Combined, these three orthogonal methods achieved clearance of at least 14.04 log10 of HSV. The total input quantity of rHSV in a 100-liter production batch is approximately 1.2×10(12) plaque-forming units (pfu), and after purification, the concentration of residual rHSV in the resulting drug substance of approximately 450 ml woul…
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Approaches to develop successful virus tests have been developed and used.
“While challenging to test for adventitious viruses in the presence of recombinant viral stocks, approaches to develop successful virus tests have been developed and used 53 .”
From Viral contamination in biologic manufacture and implications for emerging therapies (2020) · cites this paper as [53]
The IVV assay takes between 14 to 28 days to complete.
“An additional challenge is that the IVV assay takes between 14 to 28 days to complete 38,53,59,60 and is not amenable to the rapid release required of some ATMP products.”
From Viral contamination in biologic manufacture and implications for emerging therapies (2020) · cites this paper as [53]
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- Authors
- Ye, G.-J., Scotti, M. M., Thomas, D. L., Wang, L., Knop, D. R., & Chulay, J. D.
- Affiliations
- Applied Genetic Technologies (United States) (US)
- ORCID
- Wang, Lijun
- Venue
- Human Gene Therapy Clinical Development
- Publisher
- SAGE Publications
- Published
- 2014-12
- Volume
- 25
- Issue
- 4
- Pages
- 212-217
- ISSN
- 2324-8637 (ISSN-L)
- 2324-8645
- OpenAlex
- W2026979258
- Cited by
- 21
- References
- 0
- Citations by year
- 2025: 1 · 2024: 1 · 2023: 5 · 2022: 1 · 2021: 1 · 2020: 2 · 2019: 2 · 2018: 2 · 2017: 3 · 2016: 2 · 2015: 1
- FWCI
- 1.31
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Human Gene Therapy Clinical Development (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Genetics › Virus-based gene therapy research
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Protein purification and stability
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Viral Infectious Diseases and Gene Expression in Insects
- Keywords
- recombinant adeno-associated virus, herpes simplex virus type 1, viral clearance, detergent lysis, Triton X-100, affinity chromatography, column chromatography, BHK-21 cell culture
- MeSH terms
- Dependovirus, Animals, Cell Line, Chlorocebus aethiops, DNA, Recombinant, Genetic Engineering, Genetic Vectors, Cricetinae, Vero Cells, Herpesvirus 1, Human
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