Designing and Upgrading the Assembly Process and Verifying the Performance of the Pick to Light System Program
Open accessAbstract
The aim of the work is to change the current program in the programmable logic controller (PLC) to be as close as possible to the real-world Pick to Light system in the automotive industry for installing individual car components.The change consists in completing the navigation and tutorial mode while preserving the original function of the program, which is to measure the time of each step in assembly of the components and the reading of the pieces from the trays.A simple virtual laboratory model was created which enables to test the program even if the access to the PLC and HMI panel is not possible.The partial goal was to modify the visualization of the program in the operator touch panel Human -Machine Interface (HMI).Another partial goal was to implement a new PLC program.In order to better understand the created program, the flowcharts were created and described for the main parts of the program.
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Pick-to-light systems in manufacturing provide benefits including increased productivity and improved logistics operations.
“These papers collectively demonstrate the benefits and potential of pick-to-light systems in manufacturing, including increased productivity and improved logistics operations.”
From Poka Yoke in Smart Production Systems with Pick-to-Light Implementation to Increase Efficiency (2023) · cites this paper as [19]
The Introduction describes pick-to-light as widely used in manufacturing, assembly, and logistics, and the Conclusion anticipates possible time savings with a different component. But the paper does not show improved logistics operations, and “Realization of assembly with a new program” says the tested system did not demonstrate shorter assembly time. Thus it supports the systems’ potential, not the claimed productivity and logistics improvements. (LLM, conf=0.86)
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Cites
Fabián, M., Ižol, P., Draganovská, D., & Tomáš, M. (2014) · Applied Mechanics and Materials · doi:10.4028/www.scientific.net/amm.474.267 · Cited by 17 · see citing works
Software Support for Optimizing Layout Solution in Lean Production
Daneshjo, N., Pajerská, E. D., Klimek, M., & Danishjoo, E. (2018) · TEM Journal · doi:10.18421/tem71-05 · Cited by 6 · see citing works
Evaluation of Machining Strategies for Production of Free Form Surfaces Using 3-Axle Milling
Ižol, P., Fabián, M., Kopas, M., & Fedorko, G. (2013) · MANUFACTURING TECHNOLOGY · doi:10.21062/ujep/x.2013/a/1213-2489/mt/13/4/458 · Cited by 6 · see citing works
Present Trends in Designing of Technical Systems
Šeminský, J. (2013) · Applied Mechanics and Materials · doi:10.4028/www.scientific.net/amm.460.73 · Cited by 5 · see citing works
The Measurement of Residual Stresses in the Surface Layers of the Materials after Machining
Králik, M., & Jerz, V. (2018) · Materials science forum · doi:10.4028/www.scientific.net/msf.919.345 · Cited by 5 · see citing works
FAILURE PREVENTION IN MAINTENANCE SERVICES AND LOGISTICS
Dietrich, C., Daneshjo, N., & Danishjoo, M. (2017) · MM Science Journal · doi:10.17973/mmsj.2017_06_201708 · Cited by 4 · see citing works
More Exact Approaches to Modernization and Renewal of the Manufacturing Base
Daneshjo, N., Majerník, M., & Danishjoo, E. (2017) · TEM Journal · doi:10.18421/tem63-03 · Cited by 3 · see citing works
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Poka Yoke in Smart Production Systems with Pick-to-Light Implementation to Increase Efficiency
Trojanowska, J., Husár, J., Hrehova, S., & Knapčíková, L. (2023) · Applied Sciences · doi:10.3390/app132111715 · Cited by 23 · see citing works
“Daneshjo [19] focuses on designing and upgrading the assembly process in the automotive industry, specifically the Pick-to-Light system, to improve component installation and time measurement.”
Background
- Authors
- Daneshjo, N., Mares, A., Dudas Pajerska, E., & Hajduova, Z.
- Affiliations
- Bratislava University of Economics and Business (SK)
- Corresponding author
- Daneshjo, Naqib
- ORCID
- Daneshjo, Naqib
- Venue
- Advances in Science and Technology – Research Journal
- Published
- 2018-12-01
- Volume
- 12
- Issue
- 4
- Pages
- 126-135
- ISSN
- 2080-4075 (ISSN-L)
- 2299-8624
- OpenAlex
- W2905251450
- Cited by
- 1
- References
- 7
- Citations by year
- 2023: 1
- FWCI
- 0.00
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- cc-by
- Locations
- Advances in Science and Technology – Research Journal (publishedVersion, cc-by)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Funders
- Vedecká Grantová Agentúra MŠVVaŠ SR a SAV (1/0376/17)
- Topics
- Physical Sciences › Engineering › Control and Systems Engineering › Industrial Automation and Control Systems
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Flexible and Reconfigurable Manufacturing Systems
- Physical Sciences › Engineering › Control and Systems Engineering › Simulation and Modeling Applications
- Keywords
- assembly process, human-machine interaction
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