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Process Advantages of Direct CO2 to Methanol Synthesis
Open accessAbstract
Developing a laboratory scale or pilot scale chemical process into industrial scale is not trivial. The direct conversion of CO2 to methanol, and concomitant production of hydrogen from water electrolysis on large scale, are no exception. However, when successful, there are certain benefits to this process over the conventional process for producing methanol, both economic and environmental. In this article, we highlight some aspects that are unique to the process of converting pure CO2 to methanol. Starting from pure CO2 and a separate pure source of H2, rather than a mixture of CO, CO2 and H2 as is the case with syngas, simplifies the chemistry, and therefore also changes the reaction and purification processes from conventional methanol producing industrial plants. At the core of the advantages is that the reaction impurities are essentially limited to only water and dissolved CO2 in the crude methanol. In this paper we focus on several aspects of the process that direct conversion of CO2 to methanol enjoys over existing methods from conventional syngas. In particular, we discuss processes for removing CO2 from a methanol synthesis intermediate product stream by way of a stripper unit in an overhead stream of a distillation column, as well as aspects of a split tower design for the distillation column with an integrated vapo-condenser and optionally also featuring mechanical vapor re-compression. Lastly, we highlight some differences in reactor design for the present system over those used in conventional plants.
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“With a high recycling ratio in the synthesis process, CO2-to-methanol conversion rates approach 100 % [29]”
From Locked in on RFNBOs – Will EU mandates for drop-in synthetic aviation fuels lead to decreased energy- and cost-efficiency? (2026) · cites this paper as [29]
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Santiago, R. G., Coelho, J., de Lucena, S. P. D., Musse, A., Portilho, M. D. F., Rodriguez-castellon, E., de Azevedo, D. C. S., & Bastos-Neto, M. (2022) · Frontiers in Chemistry · doi:10.3389/fchem.2022.903053 · Cited by 20
“Among different applications, CO2 hydrogenation is a promising route to produce chemicals and fuels since the net reaction is usually exothermic, requiring less energy input (Li et al., 2018; Marlin et al., 2018).”
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“Renewable methanol synthesis has been demonstrated at the multi-kiloton yr 1 scale by combining geothermal-powered water electrolysis with thermal catalysis of CO2 hydrogenation to methanol.(5) A number of power-to-liquid fuel demonstration plants have been developed that utilize Fischer-Tropsch catalysis to produce h…”
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“Detailed information regarding the design and modeling of methanol synthesis units valorizing CO2 can be found in [3,8,9,17,40,41].”
BackgroundWhat is required for resource-circular CO2 utilization within Mega-Methanol (MM) production?
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A comparison of two hydrogen storages in a fossil-free direct reduced iron process
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Carbonate Regeneration Using a Membrane Electrochemical Cell for Efficient CO2 Capture
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Optimizing network pathways of CO2 conversion processes
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Continuous Synthesis of Carbamates from CO2 and Amines
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“3 − 10 Carbon dioxide has been successfully valorized in synthesizing chemically invaluable species, such as alcohols, 11,12 carboxylic acids, 13 carbonates, 14 or carbamates.”
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Circular Economy and Carbon Capture, Utilization, and Storage
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“The George Olah plant in Svartsengi, Iceland, can produce up to 4000 tons (about 5 million liters) of methanol annually [8].”
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“For example, the CO 2 could be reacted with hydrogen produced via electrolysis to form methanol (Marlin et al., 2018).”
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Recent Progress in Thermocatalytic Liquid Phase CO 2 Conversion to Bulk Chemicals and Fuels
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Thermochemical processes for CO2 hydrogenation to fuels and chemicals: Challenges and opportunities
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“Given the relatively lower heat released during CO 2 -based methanol production than CO, gas-cooled reactors emerge as the preferred choice for green methanol production (Marlin et al. 2018).”
Metadata
- Authors
- Marlin, D. S., Sarron, E., & Sigurbjörnsson, Ó.
- Corresponding author
- Marlin, Dana S.
- Venue
- Frontiers in Chemistry
- Publisher
- Frontiers Media SA
- Published
- 2018-09-27
- Volume
- 6
- Pages
- 446-446
- ISSN
- 2296-2646 (ISSN-L)
- PMC
- PMC6170633
- OpenAlex
- W2892805921
- Cited by
- 257
- References
- 22
- Citations by year
- 2026: 17 · 2025: 36 · 2024: 50 · 2023: 36 · 2022: 43 · 2021: 41 · 2020: 27 · 2019: 7
- FWCI
- 4.49
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Locations
- Frontiers in Chemistry (publishedVersion, cc-by)
- Europe PMC (PubMed Central) (publishedVersion, cc-by)
- PubMed Central (publishedVersion, cc-by)
- PubMed (publishedVersion)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Topics
- Physical Sciences › Chemical Engineering › Catalysis › Catalysts for Methane Reforming
- Physical Sciences › Engineering › Control and Systems Engineering › Process Optimization and Integration
- Physical Sciences › Chemical Engineering › Process Chemistry and Technology › Carbon dioxide utilization in catalysis
- Keywords
- methanol synthesis, scale-up, methanol purification, distillation column, mechanical vapor recompression, reactor design
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