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Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia

Open access
Alexander, Yerikho, Eko Putra, Fibi, Anggun Sari, Putri·2024·International Journal of Innovative Science and Research Technology (IJISRT)

Abstract

PT. Electronics Components Indonesia manufactures capacitors and focuses on enhancing productivity and operational efficiency of the frame welding machines through effective maintenance. This study employs a quantitative method to analyze the Overall Equipment Effectiveness (OEE) values, including availability, performance efficiency, and rate of quality, as well as conducting a Six Big Losses analysis. The results indicate that the average availability reached 97.83%, with a significant decrease in August due to downtime. Performance efficiency remained consistently above 90%, although higher product output tended to reduce efficiency. The rate of quality was stable and high, reflecting improvements in production processes and quality control. The average OEE value reached 88%, exceeding the global standard of 85%. To further enhance the effectiveness of the frame welding machines, suggested improvements include operator training, regular performance evaluations, attention to operator well-being, selection of high-quality raw materials, updating SOPs, regular preventive maintenance, improving workplace safety, and investing in backup energy systems. In conclusion, the improvements implemented successfully enhanced the performance and operational quality of the frame welding machines.

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Metadata

Authors
Alexander, Y., Eko Putra, F., & Anggun Sari, P.
Venue
International Journal of Innovative Science and Research Technology (IJISRT)
Published
2024-06-21
Pages
353-362
ISSN
2456-2165 (ISSN-L)
OpenAlex
W4399896625
Cited by
1,545
References
11
FWCI
531.51
Type
journal article
Language
en
Open access
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CoChat. (2026). Citation check: Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia. https://app.cochat.ai/papers/10.38124/ijisrt/ijisrt24jun909
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Alexander, Y., Eko Putra, F., & Anggun Sari, P. (2024). Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia. International Journal of Innovative Science and Research Technology (IJISRT). https://doi.org/10.38124/ijisrt/ijisrt24jun909

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