Solution blow spinning: A new method to produce micro‐ and nanofibers from polymer solutions
Abstract
A solution blow spinning technique was developed using elements of both electrospinning and melt blowing technologies as an alternative method for making non‐woven webs of micro‐ and nanofibers with diameters comparable with those made by the electrospinning process with the advantage of having a fiber production rate (measured by the polymer injection rate) several times higher. The diameters of fibers produced ranged from 40 nm for poly(lactic acid) to several micrometers for poly(methyl methacrylate). This solution blow spinning method uses a syringe pump to deliver a polymer solution to an apparatus consisting of concentric nozzles whereby the polymer solution is pumped through the inner nozzle while a constant, high velocity gas flow is sustained through the outer nozzle. Analysis of the process showed that pressure difference and shearing at the gas/solution interface jettisoned multiple strands of polymer solution towards a collector. During flight, the solvent component of the strands rapidly evaporates forming a web of micro and nanofibers. The effect of injection rate, gas flow pressure, polymer concentration, working distance, and protrusion distance of the inner nozzle was investigated. Polymer type and concentration had a greater effect on fiber diameter than the other parameters tested. Injection rate, gas flow pressure, and working distance affected fiber production rate and/or fiber morphology. Fibers were easily formed into yarns of micro‐ and nanofibers or non‐woven films that could be applied directly onto biological tissue or collected in sheets on a rotating drum. Indeed, virtually any type of target could be used for fiber collection. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009
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Compared with electrospinning, fabrication of drug-loaded fibrous membranes via SBS exhibits more prominent potential for large-scale production; SBS process enables preparation of nanofibrous membranes without need for high-voltage power supplies or conductive collectors; thus SBS demonstrates more competitive advantages in mass production of PLCL-based drug-loaded fibrous membranes.
“Compared with electrospinning, the fabrication of drug-loaded fibrous membranes via SBS exhibits more prominent potential for large-scale production [222]. The SBS process enables the preparation of nanofibrous membranes without the need for high-voltage power supplies or conductive collectors [223]. Thus, SBS demonstrates more competitive advantages in the mass production of PLCL-based drug”
From Application of PLCL as a biodegradable polymer in biomedical engineering (2026) · cites this paper as [222]
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Oliveira, J. E., Medeiros, E. S., Cardozo, L., Voll, F., Madureira, E. H., Mattoso, L. H. C., & Assis, O. B. G. (2013) · Materials Science and Engineering: C · doi:10.1016/j.msec.2012.10.032 · Cited by 70 · see citing works
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- Authors
- Medeiros, E. S., Glenn, G. M., Klamczynski, A. P., Orts, W. J., & Mattoso, L. H. C.
- Affiliations
- Agricultural Research Service (US)
- Embrapa (BR)
- Corresponding author
- Mattoso, Luiz H. C.
- Venue
- Journal of Applied Polymer Science
- Publisher
- Wiley
- Published
- 2009-04-27
- Volume
- 113
- Issue
- 4
- Pages
- 2322-2330
- ISSN
- 0021-8995 (ISSN-L)
- 1097-4628
- OpenAlex
- W1973422187
- Cited by
- 780
- References
- 29
- Citations by year
- 2026: 59 · 2025: 60 · 2024: 84 · 2023: 107 · 2022: 50 · 2021: 63 · 2020: 65 · 2019: 64 · 2018: 54 · 2017: 43 · 2016: 42 · 2015: 24 · 2014: 24 · 2013: 20 · 2012: 10
- FWCI
- 2.93
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Journal of Applied Polymer Science (publishedVersion)
- Topics
- Physical Sciences › Materials Science › Biomaterials › Electrospun Nanofibers in Biomedical Applications
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Aerosol Filtration and Electrostatic Precipitation
- Physical Sciences › Materials Science › Polymers and Plastics › Textile materials and evaluations
- Keywords
- solution blow spinning, microfibers, nanofibers, polymer solutions, electrospinning, melt blowing, polylactic acid, poly(methyl methacrylate), fiber diameter, solvent evaporation
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