Effects of crystallinity control on mechanical properties of 3D-printed short-carbon-fiber-reinforced polyether ether ketone composites
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A change in the crystallinity of short-carbon-fiber-reinforced polyether ether ketone (CF/PEEK) composites has a significant effect on the shrinkage deformation characteristics and mechanical properties of the components that are fabricated using 3D printing of CF/PEEK composites. In this study, we propose a novel process for controlling the crystallinity of 3D-printed CF/PEEK composites. First, components of a CF/PEEK composite with low crystallinity and warping deformation were 3D printed at a normal ambient temperature (20 °C). Second, the crystallinity and mechanical properties of the composite were quantitatively controlled via a recrystallization process. Finally, the mechanical properties of the CF/PEEK composite (10 wt%) were found to be similar to those of the materials fabricated via the injection molding process. This research work is of positive significance to promote the application of 3D printed PEEK composite materials in the field of aerospace and orthopedic implants.
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Adding chopped carbon fiber can simplify the printing process by forming a more uniform heat distribution and reducing warpage caused by thermal stresses.
“and simplify the printing process by forming a more uniform heat distribution in the part while printing, reducing the probability of warpage caused by thermal stresses [188].”
From A comprehensive review of lunar-based manufacturing and construction (2024) · cites this paper as [188]
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- Authors
- Yang, D., Cao, Y., Zhang, Z., Yin, Y., & Li, D.
- Affiliations
- Xi'an Jiaotong University (CN)
- Corresponding author
- Cao, Yi
- Venue
- Polymer Testing
- Publisher
- Elsevier BV
- Published
- 2021-05
- Volume
- 97
- Pages
- 107149
- ISSN
- 0142-9418 (ISSN-L)
- OpenAlex
- W3138080596
- Cited by
- 155
- References
- 37
- Citations by year
- 2026: 22 · 2025: 42 · 2024: 40 · 2023: 27 · 2022: 19 · 2021: 5
- FWCI
- 7.39
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Polymer Testing (publishedVersion, cc-by-nc-nd)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Funders
- National Natural Science Foundation of China
- Topics
- Physical Sciences › Engineering › Automotive Engineering › Additive Manufacturing and 3D Printing Technologies
- Physical Sciences › Materials Science › Polymers and Plastics › Polymer crystallization and properties
- Physical Sciences › Engineering › Mechanical Engineering › Injection Molding Process and Properties
- Keywords
- crystallinity control, 3D printing, shrinkage deformation, warpage, recrystallization, mechanical properties, fiber-reinforced polymer, aerospace applications, orthopedic implants
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