Hot corrosion performance of a NiCr coated Ni-based alloy

Whitney Award Lecture—1986: Chemistry and Electrochemistry of the Hot Corrosion of Metals

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Hot corrosion behaviour of HVOF-sprayed NiCrBSi coatings on Ni- and Fe-based superalloys in Na2SO4–60% V2O5 environment at 900°C

Sidhu, T. S., Prakash, S., & Agrawal, R. D. (2005) · Acta Materialia · doi:10.1016/j.actamat.2005.10.009 · Cited by 116 · see citing works

Solid particle erosion–corrosion behaviour of a novel HVOF nickel aluminium bronze coating for marine applications—correlation between mass loss and electrochemical measurements

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Steam Oxidation Resistance of Ni-Cr Thermal Spray Coatings on 9Cr-1Mo Steel. Part 1: 80Ni-20Cr.

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Coatings resistant to erosive/corrosive and severe environments

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Fuel ash corrosion of boiler and superheater tubes

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Behaviour of Mn and Si in the Spray Powders during Steam Oxidation of Ni-Cr Thermal Spray Coatings

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Characterisation of NiCr wire coatings on Ni- and Fe-based superalloys by the HVOF process

Sidhu, T. S., Prakash, S., & Agrawal, R. D. (2005) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2005.07.101 · Cited by 35 · see citing works

The erosion-corrosion of tubing steels in combustion boiler environments

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A review on molten sulfate salts induced hot corrosion

Hu, S., Finklea, H., & Liu, X. (2021) · Journal of Materials Science & Technology · doi:10.1016/j.jmst.2021.03.013 · Cited by 183 · see citing works

Influence of processing conditions on the properties of thermal sprayed coating: a review

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A Comprehensive Review of Corrosion Resistance of Thermally-Sprayed and Thermally-Diffused Protective Coatings on Steel Structures

Galedari, S. A., Mahdavi, A., Azarmi, F., Huang, Y., & McDonald, A. (2019) · Journal of Thermal Spray Technology · doi:10.1007/s11666-019-00855-3 · Cited by 141 · see citing works

High temperature hot corrosion behaviour of NiCr and Cr3C2–NiCr coatings on T91 boiler steel in an aggressive environment at 750°C

Chatha, S. S., Sidhu, H. S., & Sidhu, B. S. (2012) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2012.01.060 · Cited by 132 · see citing works

Performance of thermal-sprayed coatings to combat hot corrosion of coal-fired boiler tube and effect of process parameters and post-coating heat treatment on coating performance: a review

Kumar, S., Handa, A., Chawla, V., Grover, N. K., & Kumar, R. (2021) · Surface Engineering · doi:10.1080/02670844.2021.1924506 · Cited by 124 · see citing works

Cobalt-based orthopaedic alloys: Relationship between forming route, microstructure and tribological performance

Patel, B., Favaro, G., Inam, F., Reece, M. J., Angadji, A., Bonfield, W., Huang, J., & Edirisinghe, M. J. (2012) · Materials Science and Engineering C · doi:10.1016/j.msec.2012.03.012 · Cited by 90 · see citing works

Characterisation and Corrosion-Erosion Behaviour of Carbide based Thermal Spray Coatings

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Influence of Ta content on hot corrosion behaviour of a directionally solidified nickel base superalloy

Han, F. F., Chang, J. X., Li, H., Lou, L. H., & Zhang, J. (2015) · Journal of Alloys and Compounds · doi:10.1016/j.jallcom.2014.08.259 · Cited by 69 · see citing works

Process Control and Characterization of NiCr Coatings by HVOF-DJ2700 System: A Process Map Approach

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Increased Lifetime for Biomass and Waste to Energy Power Plant Boilers with HVOF Coatings: High Temperature Corrosion Testing Under Chlorine-Containing Molten Salt

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Oxidation and hot corrosion behaviors of HVAF-sprayed conventional and nanostructured NiCrC coatings

Tao, K., Zhou, X., Cui, H. L., & Zhang, J. (2009) · Transactions of Nonferrous Metals Society of China · doi:10.1016/s1003-6326(08)60421-5 · Cited by 60 · see citing works

Hot Corrosion & Erosion Problems in Coal Based Power Plants in India and Possible Solutions – A Review

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An Integrated Assessment of Process-Microstructure-Property Relationships for Thermal-Sprayed NiCr Coatings

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Application of Coatings to Alleviate Fireside Corrosion on Heat Transfer Tubes during the Combustion of Low-Grade Solid Fuels: A Review

Zhang, X., Liu, H., Chen, T., Wang, G., Li, H., Hu, H., Yu, Y., & Yao, H. (2020) · Energy & Fuels · doi:10.1021/acs.energyfuels.0c02145 · Cited by 45 · see citing works

Electrodeposition of nanocrystalline Ni and NiCr alloy coatings: Effects of Cr content on microhardness and wear resistance improvement

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High Temperature Corrosion Behavior of Ni-based Superalloy Superni-75 in the Real Service Environment of Medical Waste Incinerator

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Oxidation and Hot Corrosion Behavior of Plasma-Sprayed MCrAlY–Cr2O3 Coatings

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Advanced ceramics and coatings for wear and corrosion related applications in modern high-efficient coal production and processing: A technical review

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Accelerated Hot Corrosion Studies of D-Gun-Sprayed Cr2O3–50% Al2O3 Coating on Boiler Steel and Fe-Based Superalloy

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Nobility vs. mobility: Insights into molten salt corrosion mechanisms of high-entropy alloys via high-throughput experiments and machine learning

Goh, B., Wang, Y., Nelaturu, P., Zhang, H., Moorehead, M. J., Duong, T., Priya, P., Thoma, D. J., Chaudhuri, S., Hattrick-Simpers, J. R., et al. (2024) · Matter · doi:10.1016/j.matt.2024.05.004 · Cited by 27 · see citing works

A study on hot corrosion performance of high velocity arc-sprayed FeCrNiAlMnB/Cr3C2 coating exposed to Na2SO4 + K2SO4 and Na2SO4 + NaCl

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Performance testing of iron based thermally sprayed HVOF coatings in a biomass-fired fluidised bed boiler

Oksa, M., Varis, T., & Ruusuvuori, K. (2014) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2014.04.025 · Cited by 26 · see citing works

Microhardness variation in heat-treated conventional and nanostructured NiCrC coatings prepared by HVAF spraying

Tao, K., Zhou, X., Cui, H. L., & Zhang, J. (2008) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2008.11.020 · Cited by 26 · see citing works

A comparative study to evaluate the corrosion performance of Zr incorporated Cr3C2-(NiCr) coating at 900°C

Ahuja, L., Mudgal, D., Singh, S. P., & Prakash, S. (2018) · Ceramics International · doi:10.1016/j.ceramint.2018.01.047 · Cited by 25 · see citing works

Enhanced high-temperature corrosion resistance of (Al2O3–Y2O3)/Pt micro-laminated coatings on 316L stainless steel alloy

Ma, X., He, Y., Wang, D., & Zhang, J. (2011) · Corrosion Science · doi:10.1016/j.corsci.2011.09.014 · Cited by 23 · see citing works

Improving the hot corrosion resistance of boiler tube steels by detonation gun sprayed coatings in actual boiler of thermal power plant

Singh, V., Goyal, K., & Goyal, R. (2019) · Anti-Corrosion Methods and Materials · doi:10.1108/acmm-10-2018-2009 · Cited by 22 · see citing works

Study of the Cyclic Oxidation Resistance of Superalloy IN-625: Lifetime Predicted by COSP-Modelling Program

N'Dah, E., Hierro, M. P., Borrero, K., & Pérez, F. J. (2007) · Oxidation of Metals · doi:10.1007/s11085-006-9048-4 · Cited by 21 · see citing works

Review on alternative approaches to fabricate the Copper based Electric Discharge Machining (EDM) electrodes

Somani, N., Tyagi, Y. K., & Kumar, P. (2021) · IOP Conference Series Materials Science and Engineering · doi:10.1088/1757-899x/1116/1/012105 · Cited by 21 · see citing works

Adoption of strategies for clean combustion of biomass in boilers

Sharma, S., Sharma, M., Mudgal, D., & Bhowmick, H. (2021) · Corrosion Reviews · doi:10.1515/corrrev-2020-0095 · Cited by 20 · see citing works

Behavior of Ni-Based Superalloys in an Actual Waste Incinerator Plant Under Cyclic Conditions for 1,000 h at 900°C

Singh, H., Sidhu, T. S., & Kalsi, S. B. S. (2014) · CORROSION · doi:10.5006/1163 · Cited by 19 · see citing works

A Comparative Study of Cyclic Oxidation and Sulfates-Induced Hot Corrosion Behavior of Arc-Sprayed Ni-Cr-Ti Coatings at Moderate Temperatures

Guo, W., Wu, Y., Zhang, J., Hong, S., Chen, L., & Qin, Y. (2015) · Journal of Thermal Spray Technology · doi:10.1007/s11666-015-0222-6 · Cited by 19 · see citing works

Hot corrosion behaviour of HVOF sprayed Ni 3 Ti and Ni 3 Ti + (Cr 3 C 2 + 20NiCr) coatings in presence of Na 2 SO 4 -40%V 2 O 5 at 650 °C

Reddy, N. C., Koppad, P. G., Reddappa, H. N., Ramesh, M. R., Babu, E. R., & Varol, T. (2019) · Surface Topography Metrology and Properties · doi:10.1088/2051-672x/ab23d2 · Cited by 18 · see citing works

Evaluation of Hot Corrosion Behavior of APS and HVOF Sprayed Thermal Barrier Coatings (TBCs) Exposed to Molten Na2SO4 + V2O5 Salt at 1000 °C

Kaplan, M., Uyaner, M., Ozgurluk, Y., Döleker, K. M., & Karaoğlanlı, A. C. (2018) · Advanced structured materials · doi:10.1007/978-3-319-79005-3_28 · Cited by 17 · see citing works

Elevated Temperature Corrosion Studies of AlCrN and TiAlN Coatings by PAPVD on T91 Boiler Steel

Goyal, L., Chawla, V., & Hundal, J. S. (2017) · Journal of Materials Engineering and Performance · doi:10.1007/s11665-017-2972-4 · Cited by 16 · see citing works

Hot corrosion performance of LVOF sprayed Al2O3–40% TiO2 coating on Superni 601 and Superco 605 superalloys at 800 and 900°C

Mishra, N. K., & Mishra, S. B. (2015) · Bulletin of Materials Science · doi:10.1007/s12034-015-0986-9 · Cited by 16 · see citing works

Microstructure and corrosion resistance of ERNiCrMo-13 and NiCrBSi coatings in simulated coal-fired boiler conditions: The effect of fly-ash composition

Fu, C., Li, Y., & Wang, Y. F. (2020) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2020.126134 · Cited by 15 · see citing works

Hot Corrosion Behavior of TWAS and HVOF NiCr-Based Coatings in Molten Salt

Lencová, K., Netrvalová, M. F., Vostřák, M., Lukáč, F., Mušálek, R., Česánek, Z., & Houdková, Š. (2023) · Materials · doi:10.3390/ma16041712 · Cited by 15 · see citing works

A Review On Tribo-Corrosion Of Coatings In Glass Manufacturing Industry And Performance Of Coating Techniques Against High Temperature Corrosion And Wear

Vasudev, H. (2017) · i-manager s Journal on Material Science · doi:10.26634/jms.5.3.13746 · Cited by 14 · see citing works

Hot corrosion behavior of thermal spray coatings on superalloy in coal-fired boiler environment

Kamal, S., Sharma, K. V., Jayaganthan, R., & Prakash, S. (2015) · Journal of materials research/Pratt's guide to venture capital sources · doi:10.1557/jmr.2015.264 · Cited by 14 · see citing works

Hot Corrosion Studies on As-received and HVOF Sprayed Al2O3+CoCrAlTaY on Ti-31 Alloy in Salt Environment

Jegadeeswaran, N., Ramesh, M. R., & Bhat, K. U. (2013) · Procedia Engineering · doi:10.1016/j.proeng.2013.09.178 · Cited by 13 · see citing works

Comparative evaluation of hot corrosion resistance of nanostructured AlCrN and TiAlN coatings on cobalt-based superalloys

Bangari, R. S., Sahu, S., & Yadav, P. C. (2018) · Journal of materials research/Pratt's guide to venture capital sources · doi:10.1557/jmr.2018.53 · Cited by 12 · see citing works

Hot Corrosion Behavior and Mechanism of High-Velocity Arc-Sprayed Ni-Cr Alloy Coatings

Cheng, J., Wu, Y., Chen, L., Hong, S., Qiao, L., & Wei, Z. (2019) · Journal of Thermal Spray Technology · doi:10.1007/s11666-019-00890-0 · Cited by 11 · see citing works

Development of advanced alloys with improved resistance to corrosion and stress corrosion cracking (SCC) in power plants

Prakash, S. (2014) · Elsevier eBooks · doi:10.1533/9780857097552.2.294 · Cited by 10 · see citing works

Revealing the stability, elastic properties and electronic structures of Pd-V intermetallics via first principle calculations

Zhou, Y., Yan, P. L., Chong, X., & Feng, J. (2018) · AIP Advances · doi:10.1063/1.5051070 · Cited by 10 · see citing works

Vacancy surface migration mechanisms in dilute nickel-chromium alloys

Startt, J. K., Deo, C. S., & Dingreville, R. (2021) · Scripta Materialia · doi:10.1016/j.scriptamat.2021.113998 · Cited by 10 · see citing works

Mechanism of Chromium Oxide Formation in Cobalt–Chromium–Molybdenum (F75) Alloys Prepared Using Spark Plasma Sintering

Patel, B., Inam, F., Reece, M. J., Edirisinghe, M. J., Bonfield, W., Huang, J., & Angadji, A. (2011) · Advanced Engineering Materials · doi:10.1002/adem.201000367 · Cited by 10 · see citing works

Preparation and Properties of a Nanostructured NiCrC Alloy Coating for Boiler Tubes Protection

Tao, K., Zhou, X., Cui, H. L., & Zhang, J. (2008) · MATERIALS TRANSACTIONS · doi:10.2320/matertrans.mrp2008154 · Cited by 10 · see citing works

Comparative Hot Corrosion Behavior of New Nickel-Based Superalloy Ad 730 and Inconel 718 in 75 wt.% Na2SO4 + 25 wt.% NaCl Molten Salt Medium at 700 °C

Zhou, Q., Zhang, K., Zhou, C., Qian, H., Ying, D., Li, Y., Li, L., & Zhang, L. (2024) · Journal of Materials Engineering and Performance · doi:10.1007/s11665-024-09281-1 · Cited by 8 · see citing works

A short review on the performance of high velocity oxy-fuel coatings in boiler steel applications

Parkash, J., Saggu, H. S., & Vasudev, H. (2021) · Materials Today Proceedings · doi:10.1016/j.matpr.2021.09.014 · Cited by 8 · see citing works

Hot corrosion behavior analysis and diffusion equation construction based on laser wire additive manufacturing GH3039

Chen, Z., Wang, K., Qu, W., Chen, M., Li, S., Dong, T., Gong, S., & Wang, F. (2024) · Journal of Materials Research and Technology · doi:10.1016/j.jmrt.2024.03.204 · Cited by 8 · see citing works

Hot Corrosion Behavior of Ni20Cr Alloy in NaVO3 Molten Salt

Silva-Leon, P. D., Sotelo-Mazon, O., Salinas-Solano, G., Porcayo-Calderón, J., Gonzalez-Rodriguez, J. G., Valdez, B. S., & Martinez-Gomez, L. (2019) · Journal of Materials Engineering and Performance · doi:10.1007/s11665-019-04235-4 · Cited by 7 · see citing works

Effect of Al Enrichment by Pack Cementation of FeCr Coatings Deposited by HVOF

Bellucci, A., Bellini, S., Pileggi, R., Stocchi, D., & Tuurna, S. (2014) · Journal of Thermal Spray Technology · doi:10.1007/s11666-014-0173-3 · Cited by 6 · see citing works

High-Temperature Corrosion

Barbooti, M. M. (2013) · CRC Press eBooks · doi:10.1201/b14703-6 · Cited by 6 · see citing works

In-Depth Microstructural Analysis of High-Performance Nickel Chromium Coating with Complex Composition

Akter, N., Azarmi, F., Huang, Y., & Wilson, R. C. (2025) · Journal of Thermal Spray Technology · doi:10.1007/s11666-025-02104-2 · Cited by 5 · see citing works

High temperature oxidation behavior and mechanism of high-velocity arc sprayed FeCrNiAlBSi/Cr3C2 coating

Cheng, J., Wu, Y., Qian, L., Hong, S., & Qiao, L. (2019) · Materials Research Express · doi:10.1088/2053-1591/ab4be3 · Cited by 5 · see citing works

Microstructure and hot corrosion behaviors of a γ-toughened Cr13Ni5Si2/Cr3Ni5Si2 ternary metal silicide alloy

Yuan, L., & Wang, H. M. (2009) · Journal of Alloys and Compounds · doi:10.1016/j.jallcom.2008.12.138 · Cited by 5 · see citing works

In-situ exfoliated few-layer graphene during plasma spraying: A pathway to hot corrosion-resistant Cr3C2-NiCr coatings

Maurya, S. S., Grain, A. K., & Keshri, A. K. (2025) · Diamond and Related Materials · doi:10.1016/j.diamond.2025.112448 · Cited by 3 · see citing works

Hot corrosion behavior of plasma-sprayed NiCr-Cr3C2-BaF2/CaF2 coatings exposed to molten Na2SO4 + V2O5 and Na2SO4 + NaCl at 800 oC

Wu, G., Xie, J., Fang, H., Wang, Y., Pu, J., Yu, B., & Li, J. (2025) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2025.132383 · Cited by 3 · see citing works

Long‐term low‐temperature hot corrosion of PTA welded René 41 superalloy under marine‐like conditions

Hempel, C., Mandel, M., Schimpf, C., & Krüger, L. (2022) · Materials and Corrosion · doi:10.1002/maco.202213053 · Cited by 3 · see citing works

CORROSION BEHAVIOUR OF Ni PTFE and Ni Al2O3 COATING

Ramachandran, S., Anderson, A., & Abbas Mohaideen, J. (2007) · International Journal on Design and Manufacturing Technologies · doi:10.18000/ijodam.70015 · Cited by 3 · see citing works

Comparative study of hot corrosion behavior of bare and plasma sprayed Al ₂ O ₃ -40%TiO ₂ coated T-91, A-1 boiler steel and Superfer800H superalloy in Na ₂ SO ₄ -60%V ₂ O ₅ salt environment

Ansari, M. S., Bansal, A., Chawla, V., & Aggarwal, V. (2021) · Surface Topography: Metrology and Properties · doi:10.1088/2051-672x/ac0171 · Cited by 2 · see citing works

Microstructure characteristics and properties of NiCrMoFeCoAl HVOF coating for T22 boiler tube steel

Patil, V. G., Somasundaram, B., Kandaiah, S., & Sachinkumar (2021) · Materials Today Proceedings · doi:10.1016/j.matpr.2021.10.346 · Cited by 2 · see citing works

Investigation of Corrosion Response of Spark Plasma Sintered Ni-9Fe-22Cr-10Co Superalloy in Sulphuric Acid Environment

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Development of an Anti-Corrosion Thermally Sprayed Coating System for Oil and Gas Transmission Pipeline

Abualigaledari, S. (2018) · NDSU Repository (North Dakota State University) · Cited by 1 · see citing works

Meet Our New Colleagues

Ilavský, J. (2006) · Journal of Thermal Spray Technology · doi:10.1361/105996306x124518

PENGARUH KOMPOSISI LAPISAN NI-CR PADA BAJA ASME SA 210 C TERHADAP LAJU EROSI SUHU TINGGI

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Microstructural Study of Nickel Chromium Coating with Complex Composition for High-Performance Application

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Oxidation behavior of Wc-12Co and Cr3C2-25NiCr sprayed on ASTM A213 T91 steel using a D-gun

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Ni20Cr/IN738LC functionally graded materials manufactured by laser directed energy deposition

Chong, M. J., Sung, Y. C., Kim, B. J., Seo, S.-M., Kim, H. S., Lee, H., & Kim, J. G. (2026) · Materials Science and Engineering A · doi:10.1016/j.msea.2026.151043

Evaluation of hot corrosion behaviour of HVOF sprayed NiCrAl coating on superalloys at 900°C

Mahesh, R. A., Jayaganthan, R., & Prakash, S. (2008) · Materials Chemistry and Physics · doi:10.1016/j.matchemphys.2008.05.006 · Cited by 59 · see citing works

Investigations on role of plasma sprayed NiCrAlY and Ni–20Cr coatings to combat hot corrosion

Singh, H., Puri, D., Prakash, S., & Hira, D. S. (2007) · Materials Science and Technology · doi:10.1179/174328407x185785 · Cited by 19 · see citing works

Hot corrosion studies of HVOF sprayed Cr3C2–NiCr and Ni–20Cr coatings on nickel-based superalloy at 900 °C

Sidhu, T. S., Prakash, S., & Agrawal, R. D. (2006) · Surface and Coatings Technology · doi:10.1016/j.surfcoat.2005.12.030 · Cited by 131 · see citing works

Investigations on role of HVOF sprayed Co and Ni based coatings to combat hot corrosion

Sidhu, T. S., Prakash, S., & Agrawal, R. D. (2008) · Corrosion Engineering Science and Technology The International Journal of Corrosion Processes and Corrosion Control · doi:10.1179/174327808x286446 · Cited by 11 · see citing works

Performance of High-Velocity Oxyfuel-Sprayed Coatings on an Fe-Based Superalloy in Na2SO4-60%V2O5 Environment at 900 °C Part II: Hot Corrosion Behavior of the Coatings

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