Optimizing scale-up fermentation processes
Abstract
There are many aims associated with the optimization of fermentation processes. Optimization is expected to increase the yield of the final product but the process must be compliant with good manufacturing practices, the available equipment and the expected final scale of operation. Dealing with genetically modified microorganisms that overproduce recombinant protein has the advantage that the vast majority of the processes use only three different species, namely Escherichia coli, Saccharomyces cerevisiae and Pichia pastoris. Standard processes for each organism are described in textbooks and serve as a basis for the development of a tailored process. This article outlines the general philosophy that we have devised to ensure an efficient approach of scaling up fermentation processes for biopharmaceutical purposes, in a multidisciplinary environment.
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Researchers would expect a higher yield of end-products from fed-batch fermentation because it entails a scale-up process.
“Given that the fed-batch fermentation system entails a scale-up process, researchers would expect a higher yield of end-products (Modak et al., 1986; Thiry and Cingolani, 2002; Hewitt and Nienow, 2007).”
From Fermentation Conditions that Affect Clavulanic Acid Production in Streptomyces clavuligerus: A Systematic Review (2016) · cites this paper as Thiry and Cingolani, 2002
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Chauhan, P. S., Dadheech, T., & Saxena, A. (2025) · Elsevier eBooks · doi:10.1016/b978-0-443-33032-2.00003-4
Recombinant-Enzyme Fermentation
Amid, A., Ismail, N. A., & Jamaluddin, M. J. A. (2015) · Springer eBooks · doi:10.1007/978-3-319-12397-4_6
Introduction to fermentation technology
Ali, A., Afzaal, M., Akram, N., Hailu, G. G., & Bhatia, S. (2026) · Elsevier eBooks · doi:10.1016/b978-0-12-817788-4.00003-3
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Pilot-scale in situ product recovery of butyric acid from fermentation
Chen, Y., Aromolaran, A., Alherech, M., Singer, C. A., Chirban, L. A., Lyons, R., Woodworth, S. P., Benson, A. F., Chapman, L., Gaston, K., et al. (2026) · Green Chemistry · doi:10.1039/d6gc03281h
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Ashraf, K., Ramalingam, S., Mujeeb, M., & Haider, A. (2013) · DOAJ (DOAJ: Directory of Open Access Journals)
- Authors
- Thiry, M., & Cingolani, D.
- Affiliations
- Eurogentec (Belgium) (BE)
- Venue
- Trends in Biotechnology
- Publisher
- Elsevier BV
- Published
- 2002-03
- Volume
- 20
- Issue
- 3
- Pages
- 103-105
- ISSN
- 0167-7799 (ISSN-L)
- OpenAlex
- W2001751900
- Cited by
- 102
- References
- 18
- Citations by year
- 2026: 4 · 2025: 2 · 2024: 6 · 2023: 9 · 2022: 6 · 2021: 5 · 2020: 3 · 2019: 2 · 2018: 5 · 2017: 5 · 2016: 2 · 2015: 6 · 2014: 5 · 2013: 6 · 2012: 10
- FWCI
- 0.19
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Trends in biotechnology (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Viral Infectious Diseases and Gene Expression in Insects
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Fungal and yeast genetics research
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Protein purification and stability
- Keywords
- fermentation scale-up, process optimization, recombinant protein expression, genetically modified microorganisms, biopharmaceuticals, Escherichia coli, Saccharomyces cerevisiae, Pichia pastoris, good manufacturing practices, yield improvement
- MeSH terms
- Culture Media, Escherichia coli, Fermentation, Glucose, Hydrogen-Ion Concentration, Oxygen, Peptones, Pichia, Recombinant Proteins, Saccharomyces cerevisiae, Biomass, Bioreactors, Feedback, Physiological
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