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Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry
Open accessAbstract
Since its beginning, lean manufacturing has built a worldwide reputation based on results related to production improvement and cost reduction in several companies. This management philosophy focuses on customer value creation through the elimination of production wastes. Lean methods and techniques have spread their scope from the automotive industry to a wide range of industries and services. This article presents a case study that describes the use of the lean tool value stream mapping in the production process of automotive parts for a major automotive company. At the beginning of the project, relevant data from the process were collected and analysed. Subsequently, the initial process was mapped, the related wastes were identified, and then future processes were mapped and financial results were estimated. The proposals were presented on kaizen meetings, the action plan was discussed and the decision regarding which option to choose was taken. Consequently, the Cycle Time and the level of the workforce were reduced, the process was improved and savings were obtained.
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In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“reduction of cycle time, inventory and bottlenecks (Lacerda et al. , 2016)”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al., 2016
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Tripathi, V., Chattopadhyaya, S., Sharma, S. K., Chohan, J. S., Kumar, R., & Singh, S. (2023) · AIP conference proceedings · doi:10.1063/5.0143371 · Cited by 3
Reducing waste with the lean manufacturing approach to improve process cycle efficiency
Erwin, E., Siregar, K., Anizar, A., Sari, R. M., & Syahputri, K. (2020) · IOP Conference Series Materials Science and Engineering · doi:10.1088/1757-899x/801/1/012120 · Cited by 3
Metadata
- Authors
- Lacerda, A. P., Xambre, A. R., & Alvelos, H. M.
- Affiliations
- University of Aveiro (PT)
- Corresponding author
- Xambre, Ana Raquel
- Venue
- International Journal of Production Research
- Publisher
- Informa UK Limited
- Published
- 2015-06-18
- Volume
- 54
- Issue
- 6
- Pages
- 1708-1720
- ISSN
- 0020-7543 (ISSN-L)
- 1366-588X
- OpenAlex
- W1536549742
- Cited by
- 162
- References
- 37
- Citations by year
- 2026: 6 · 2025: 8 · 2024: 10 · 2023: 20 · 2022: 12 · 2021: 26 · 2020: 14 · 2019: 28 · 2018: 22 · 2017: 10 · 2016: 5
- FWCI
- 26.98
- Type
- journal article
- Language
- en
- Open access
- green
- hdl.handle.net
- Licence
- other-oa
- Locations
- International Journal of Production Research (publishedVersion)
- RePEc: Research Papers in Economics (submittedVersion)
- Portuguese National Funding Agency for Science, Research and Technology (RCAAP Project by FCT) (submittedVersion, other-oa)
- Funders
- CIDMA – Center for Research and Development in Mathematics and Applications
- Portuguese Foundation for Science and Technology
- Topics
- Social Sciences › Business, Management and Accounting › Management Information Systems › Quality and Supply Management
- Social Sciences › Business, Management and Accounting › Strategy and Management › Management and Optimization Techniques
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Digital Transformation in Industry
- Keywords
- value stream mapping, lean manufacturing, waste elimination, automotive parts manufacturing, original equipment manufacturers, Kaizen, cycle time reduction, layoffs, production process improvement, cost reduction
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