The DOI matches its Crossref record; 36 of the 37 references it cites were found in a registry or an index.
Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry
Open accessAbstract
Since its beginning, lean manufacturing has built a worldwide reputation based on results related to production improvement and cost reduction in several companies. This management philosophy focuses on customer value creation through the elimination of production wastes. Lean methods and techniques have spread their scope from the automotive industry to a wide range of industries and services. This article presents a case study that describes the use of the lean tool value stream mapping in the production process of automotive parts for a major automotive company. At the beginning of the project, relevant data from the process were collected and analysed. Subsequently, the initial process was mapped, the related wastes were identified, and then future processes were mapped and financial results were estimated. The proposals were presented on kaizen meetings, the action plan was discussed and the decision regarding which option to choose was taken. Consequently, the Cycle Time and the level of the workforce were reduced, the process was improved and savings were obtained.
Overview
Integrity signals
Registry
Cites
Statistics
Verification
Claims the paper makes
Claims other papers make about this one
Each is checked against this paper’s own text: does it say what the citing paper says it does?
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“The implementation of VSM led to a reduction in cycle time, number of workers, inventory and bottlenecks”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al. (2016)
In the citing paper
“reduction of cycle time, inventory and bottlenecks (Lacerda et al. , 2016)”
From A systematic literature review of lean manufacturing implementation in manufacturing-based sectors of the developing and developed countries (2022) · cites this paper as Lacerda et al., 2016
Citations
Cites
(1994) · Journal of the American Dietetic Association · doi:10.1016/0002-8223(94)92216-0 · Cited by 46,726
The machine that changed the world
(1992) · Long Range Planning · doi:10.1016/0024-6301(92)90400-v · Cited by 5,820
The Machine That Changed the World
Wolf, B. M. (1991) · Journal of International Business Studies · doi:10.1057/jibs.1991.40 · Cited by 4,766
Toyota production system: beyond large-scale production
Ohno, T., & Rosen, C. B. (1998) · CERN Document Server (European Organization for Nuclear Research) · Cited by 4,544
Learning to evolve: A review of contemporary lean thinking
Hines, P., Holweg, M., & Rich, N. (2004) · International Journal of Operations & Production Management · doi:10.1108/01443570410558049 · Cited by 1,957
Lean Thinking-Banish Waste and Create Wealth in Your Corporation.
Rand, G. K., Womack, J. P., & Jones, D. T. (1997) · Journal of the Operational Research Society · doi:10.2307/3010314 · Cited by 1,842
Abdulmalek, F., & Rajgopal, J. (2007) · International Journal of Production Economics · doi:10.1016/j.ijpe.2006.09.009 · Cited by 1,181
Bhasin, S., & Burcher, P. G. (2006) · Journal of Manufacturing Technology Management · doi:10.1108/17410380610639506 · Cited by 918
(2009) · Cited by 671
The impact of lean methods and tools on the operational performance of manufacturing organisations
Belekoukias, I., Garza-Reyes, J. A., & Kumar, V. (2014) · International Journal of Production Research · doi:10.1080/00207543.2014.903348 · Cited by 474
Classification scheme for lean manufacturing tools
Pavnaskar, S. J., Gershenson, J. K., & Jambekar, A. B. (2003) · International Journal of Production Research · doi:10.1080/0020754021000049817 · Cited by 467
Lean principles, learning, and knowledge work: Evidence from a software services provider
Staats, B. R., Brunner, D. J., & Upton, D. M. (2010) · Journal of Operations Management · doi:10.1016/j.jom.2010.11.005 · Cited by 405
Seth, D., & Gupta, V. (2005) · Production Planning & Control · doi:10.1080/09537280512331325281 · Cited by 348
Implementing lean production systems: research areas and opportunities for future studies
Marodin, G. A., & Saurin, T. A. (2013) · International Journal of Production Research · doi:10.1080/00207543.2013.826831 · Cited by 332
Gemba Kaizen. A Commonsense, Low-Cost Approach to Management
Imai, M. (2007) · Gabler eBooks · doi:10.1007/978-3-8349-9320-5_2 · Cited by 329
Production Flow Analysis through Value Stream Mapping: A Lean Manufacturing Process Case Study
Rahani, A. R., & al-Ashraf, M. (2012) · Procedia Engineering · doi:10.1016/j.proeng.2012.07.375 · Cited by 296
Chen, J. C., Li, Y., & Shady, B. D. (2008) · International Journal of Production Research · doi:10.1080/00207540802484911 · Cited by 239
Glover, W. J., Farris, J. A., Aken, E. M. V., & Doolen, T. L. (2011) · International Journal of Production Economics · doi:10.1016/j.ijpe.2011.04.005 · Cited by 224
Gemba Kaizen: A Commonsense, Low-Cost Approach to Management
Barnes, W. L. (1997) · Quality Management Journal · doi:10.1080/10686967.1998.11919157 · Cited by 212
Liker (2005) · Cited by 184
Seeing the Whole: Mapping the Extended Value Stream
Jones, D., Womack, J., & Shook, J. (2002) · Cited by 174
Design rules for implementing the Toyota Production System
Black, J. T. (2007) · International Journal of Production Research · doi:10.1080/00207540701223469 · Cited by 160
Teichgräber, U. K.-M., & de Bucourt, M. (2011) · European Journal of Radiology · doi:10.1016/j.ejrad.2010.12.045 · Cited by 160
Motion and Time Study: For Lean Manufacturing
Meyers, F. E. (1998) · Cited by 115
Extent of the use of Lean concepts proposed for a value stream mapping application
Lasa, I. S., Vila, R. D. C., & Laburu, C. O. (2009) · Production Planning & Control · doi:10.1080/09537280802685322 · Cited by 104
Simon, R. W., & Canacari, E. G. (2011) · AORN Journal · doi:10.1016/j.aorn.2011.05.021 · Cited by 101
Lean thinking in the European hotel industry
Vlachos, I. P., & Bogdanovic, A. (2012) · Tourism Management · doi:10.1016/j.tourman.2012.10.007 · Cited by 74
Creating a Lean Culture: Tools to Sustain Lean Conversions, Second Edition
Mann, D. (2010) · Cited by 57
Bateman, N., Hines, P., & Davidson, P. (2014) · International Journal of Productivity and Performance Management · doi:10.1108/ijppm-04-2013-0067 · Cited by 52
LEAN MANUFACTURING IMPLEMENTATION AND PROGRESS MEASUREMENT
Vienažindienė, M., & Čiarnienė, R. (2013) · ECONOMICS AND MANAGEMENT · doi:10.5755/j01.em.18.2.4732 · Cited by 42
Mann, D., & Gardner, R. M. (2010) · Productivity Press eBooks · doi:10.1201/ebk1439811412 · Cited by 39
Schiele, J. J., & McCue, C. P. (2011) · Journal of Public Procurement · doi:10.1108/jopp-11-02-2011-b003 · Cited by 32
Concepts for Lean Laboratory Organization
Halwachs‐Baumann, G. (2010) · Journal of Medical Biochemistry · doi:10.2478/v10011-010-0036-5 · Cited by 22
Unenhanced versus multiphase MDCT in patients with hematuria, flank pain, and a negative ultrasound
Krauß, T., Frauenfelder, T., Strebel, R. T., Birzele, J. A., Scheffel, H., Seifert, B., Marinček, B., & Goerres, G. W. (2011) · European Journal of Radiology · doi:10.1016/j.ejrad.2010.12.054 · Cited by 11
Reducing Electrical Consumption in the Forest Products Industry Using Lean Thinking
Lyon, S. W., Quesada, H., & Crawford, S. D. (2014) · BioResources · doi:10.15376/biores.9.1.1373-1386 · Cited by 9
Desarrollar a los líderes del primer nivel
Hanig, R., & Priestland, A. (2005) · Harvard business review · Cited by 5
Research works printed but not linked: 3
- Duggan Kevin J., 2013, Creating Mixed Model Value Streams: Practical Lean Techniques for Building to Demand
- Krafcik John, 1988, Sloan Management Review, 30, 41
- Surekha S., 2013, International Journal of Management Research and Business Strategy, 2, 62
Cited by
Sorted by citations
Choudhary, S., Nayak, R., Dora, M. K., Mishra, N., & Ghadge, A. (2019) · Production Planning & Control · doi:10.1080/09537287.2018.1501811 · Cited by 216
Leveraging Optimized and Cleaner Production through Industry 4.0
Amjad, M. S., Rafique, M. Z., & Khan, M. A. (2021) · Sustainable Production and Consumption · doi:10.1016/j.spc.2021.01.001 · Cited by 149
A cross-sector review on the use of value stream mapping
Shou, W., Wang, J., Wu, P., Wang, X.-Y., & Chong, H.-Y. (2017) · International Journal of Production Research · doi:10.1080/00207543.2017.1311031 · Cited by 129
The adoption process and impact of additive manufacturing on manufacturing systems
Rylands, B., Boehme, T., Gorkin, R. A., III, Fan, J. P.-O., & Birtchnell, T. (2016) · Journal of Manufacturing Technology Management · doi:10.1108/jmtm-12-2015-0117 · Cited by 129
Hannola, L., Richter, A., Richter, S., & Stocker, A. (2018) · International Journal of Production Research · doi:10.1080/00207543.2018.1445877 · Cited by 117
Metadata
- Authors
- Lacerda, A. P., Xambre, A. R., & Alvelos, H. M.
- Affiliations
- University of Aveiro (PT)
- Corresponding author
- Xambre, Ana Raquel
- Venue
- International Journal of Production Research
- Publisher
- Informa UK Limited
- Published
- 2015-06-18
- Volume
- 54
- Issue
- 6
- Pages
- 1708-1720
- ISSN
- 0020-7543 (ISSN-L)
- 1366-588X
- OpenAlex
- W1536549742
- Cited by
- 162
- References
- 37
- Citations by year
- 2026: 6 · 2025: 8 · 2024: 10 · 2023: 20 · 2022: 12 · 2021: 26 · 2020: 14 · 2019: 28 · 2018: 22 · 2017: 10 · 2016: 5
- FWCI
- 26.98
- Type
- journal article
- Language
- en
- Open access
- green
- hdl.handle.net
- Licence
- other-oa
- Locations
- International Journal of Production Research (publishedVersion)
- RePEc: Research Papers in Economics (submittedVersion)
- Portuguese National Funding Agency for Science, Research and Technology (RCAAP Project by FCT) (submittedVersion, other-oa)
- Funders
- CIDMA – Center for Research and Development in Mathematics and Applications
- Portuguese Foundation for Science and Technology
- Topics
- Social Sciences › Business, Management and Accounting › Management Information Systems › Quality and Supply Management
- Social Sciences › Business, Management and Accounting › Strategy and Management › Management and Optimization Techniques
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Digital Transformation in Industry
- Keywords
- value stream mapping, lean manufacturing, waste elimination, automotive parts manufacturing, original equipment manufacturers, Kaizen, cycle time reduction, layoffs, production process improvement, cost reduction
About these checks
Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.
Statistics and arithmetic are recomputed, not judged.
Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.
What counts as a claim ›How we measure confidence ›How we check this ›
Are you an author, or do you see a problem with this page? Request a review