Performance of facepiece respirators and surgical masks against surgical smoke: simulated workplace protection factor study
Open accessAbstract
OBJECTIVE: Surgical smoke generated during electrocautery contains toxins which may cause adverse health effects to operating room (OR) personnel. The objective of this study was to investigate the performance of surgical masks (SMs), which are routinely used in ORs, more efficient N95 surgical mask respirator (SMRs) and N100 filtering facepiece respirator (FFRs), against surgical smoke. METHODS: Ten subjects were recruited to perform surgical dissections on animal tissue in a simulated OR chamber, using a standard electrocautery device, generating surgical smoke. Six respiratory protective devices (RPDs) were tested: two SMs, two SMRs, and two N100 FFRs [including a newly developed faceseal (FS) prototype]. Fit testing was conducted before the experiment. Each subject was then exposed to the surgical smoke while wearing an RPD under the tests. Concentrations inside (C in) and outside (C out) of the RPD were measured by a particle size spectrometer. The simulated workplace protection factor (SWPF) was determined by the ratio of C out and C in for each RPD-wearing subject. RESULTS: For the SMs, the geometric means of SWPFtotal (based on the total aerosol concentration) were 1.49 and 1.76, indicating minimal protection. The SWPFtotal values of the SMRs and N100 FFRs were significantly higher than those of the SMs: for the two SMRs, the SWPFtotal were 208 and 263; for the two N100s, the SWPFtotal values were 1,089 and 2,199. No significant difference was observed between either the two SMs or the two SMRs. The SWPFtotal for the novel FS prototype N100 FFR was significantly higher than the conventional N100 FFR. The correlation between SWPFtotal and fit factor (FF) determined for two N95 SMRs was not significant. CONCLUSIONS: SMs do not provide measurable protection against surgical smoke. SMRs offer considerably improved protection versus SMs, while the N100 FFRs showed significant improvement over the SMRs. The FS prototype offered a higher level of protection than the standard N100 FFR, due to a tighter seal. While we acknowledge that conventional N100 FFRs (equipped with exhalation valves) are not practical for human OR use, the results obtained with the FS prototype demonstrate the potential of the new FS technology for implementation on various types of respirators.
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N95 FFRs are employed as personal protective equipment (PPE) and they provide a high level of protection for filtering facepiece masks that cover only the nose and mouth.
“N95 FFR are employed as personal protective equipment (PPE) and they provide a high level of protection for filtering facepiece masks that cover only the nose and mouth (as opposed to full and half-face respirators constructed from elastomeric materials) [3, 58–74].”
From The protective performance of reusable cloth face masks, disposable procedure masks, KN95 masks and N95 respirators: Filtration and total inward leakage (2021) · cites this paper as [66]
The Abstract describes fit-tested surgical N95 FFRs as recommended PPE, while noting that their operating-room use was primarily limited to HPV-related procedures. The Conclusions report substantial protection against surgical smoke for the two tested N95 respirators. Our copy does not make the claimed nose-and-mouth coverage distinction or compare their construction with elastomeric full- and half-face respirators. (LLM, conf=0.83)
Experimental — accuracy not yet measuredThe Quality Factor (QF) is commonly used to compare the performance of materials used to filter particulates under similar experimental conditions.
“The Quality Factor (QF) is commonly used to compare the performance of materials used to filter particulates under similar experimental conditions [62–81];”
From The protective performance of reusable cloth face masks, disposable procedure masks, KN95 masks and N95 respirators: Filtration and total inward leakage (2021) · cites this paper as [66]
The Experimental setup section defines simulated workplace protection factor (SWPF), and the results compare respirators and masks using that measure. Searches for “quality factor,” “QF,” and comparisons of filter materials found no passage addressing the claimed use of QF. Page numbers were not available in our copy. (LLM, conf=0.75)
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- Authors
- Gao, S., Koehler, R. H., Yermakov, M., & Grinshpun, S. A.
- Affiliations
- University of Cincinnati (US)
- Martha's Vineyard Hospital (US)
- Corresponding author
- Grinshpun, Sergey A.
- Venue
- Annals of Occupational Hygiene
- Publisher
- Oxford University Press (OUP)
- Published
- 2016-02-28
- Volume
- 60
- Issue
- 5
- Pages
- 608-618
- ISSN
- 0003-4878 (ISSN-L)
- 1475-3162
- PMC
- PMC7109898
- OpenAlex
- W2291506400
- Cited by
- 46
- References
- 25
- Citations by year
- 2026: 2 · 2025: 6 · 2024: 8 · 2023: 4 · 2022: 4 · 2021: 5 · 2020: 6 · 2019: 3 · 2018: 3 · 2017: 5
- FWCI
- 3.28
- Type
- journal article
- Language
- en
- Open access
- bronze
- doi.org
- Locations
- The Annals of Occupational Hygiene (publishedVersion)
- Europe PMC (PubMed Central) (publishedVersion)
- PubMed Central (publishedVersion)
- PubMed (publishedVersion)
- HighWire Press Open Archive (submittedVersion)
- Topics
- Health Sciences › Medicine › Pulmonary and Respiratory Medicine › Infection Control and Ventilation
- Health Sciences › Health Professions › Occupational Therapy › Occupational Health and Safety in Workplaces
- Health Sciences › Health Professions › Occupational Therapy › Occupational Health and Performance
- Keywords
- surgical smoke, N95 respirators, surgical masks, surgical workforce, electrocautery, workplace protection factor, respiratory protection, aerosol filtration, fit testing, exhalation valve, fit factor, particle size distribution
- MeSH terms
- Air Pollutants, Occupational, Female, Humans, Male, Masks, Materials Testing, Operating Rooms, Particle Size, Respiratory Protective Devices, Smoke, Occupational Exposure, Workplace, Inhalation Exposure
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